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4 - Pizza Dough Ingredients

CONTENTS
The Ready-to-Use Option
• Using a Partial mix
• Advantages and Drawbacks
Baker's Percents
Types of Ingredients
Flour
• Role in Baking
• Wheat
• Species and Varieties
• Wheat Classification
• Color of Wheat
• Flour Protein
• Amylase Content, Wheat Sprouting, and Gummy Layer
• Kernel Structure
• Wheat Grades
• The Milling Process
• Flour Grades
• Flour Treatment and Additives
• Flour Composition and Reactions
• Properties of Quality Pizza Flour
• Flour Testing Methods
• Gluten Ball Test
• Baking Test
• Flour Purchasing and Storage
• Three Types of Bakery Flour
• Flour for Pizza Crust
• Bleached vs. Unbleached
• The Look and Feel of Pizza Flour
• Type and Grade
• Packaging Sizes
• Product Consistency
• Brands
• Technical Assistance
• Storage
• Supplemental Flours & Meals
• Types
• Amount
• Dough Changes
Water
• Amount and Baker's Percent
• Hardness
• pH
Yeast
• Fermentation
• Role of Yeast
• Factors Affecting Amount of Rise
• Conditions Affecting Fermentation Rate
• Rehydration
• Varieties of Yeast
• Compressed Yeast
• Preparation and Usage
• Storage
• Advantages & Drawbacks
• Crumbled Yeast
• Cream Yeast
• REGULAR Active Dry Yeast
• Rehydration and Usage
• Storage
• Advantages & Drawbacks
• INSTANT Dry Yeast
• Dry mixing, Rehydration, and Usage
• Storage
• Advantages & Drawbacks
• PROTECTED Dry Yeast
• Summary Recommendations
Chemical Leaveners
Salt
Sugar

• Effects of Sugar
• Types and Amount of Sugar
Oil & Shortening
• Effects of Oil & Shortening
• Types and Amount of Oil & Shortening
• A Word on Olive Oil
• Amount
• Health Considerations
• Saturated vs. Unsaturated
• Cholesterol Content
• Storage
Non-fat Dry Milk
• Effects of Non-fat Dry Milk
• Amount
• Whey and Other Diary Products
• Storage
Eggs
Flavorings & Colorings

• Flavor Variations
• Color Variations
Dough Additives
• How to Start
• Types of Additives
• Nutritional Enhancements
• Vital Wheat Gluten
• Whey & Milk Replacers
• Fermentation Enhancers - Yeast Foods and Water Conditioners
• Fermentation Enhancers - Enzymes (Malt)
• Gluten Relaxers - Protease Enzymes & Reducing Agents
• Gluten Strengtheners - Oxidizing Agents & Dough Strengtheners
• Surfactants
• Gums
• Mold Inhibitors
• Concluding Note



One of the most complex aspects of pizza is dough. It offers many ways for something to go wrong. However, with knowledge and proper procedure, mistakes can be minimized and consistent top quality crust can be produced. This chapter provides an understanding of the ingredients used in making dough.

Lengths, weights, temperatures, and volume measurements are given in inches, pounds and ounces, degrees Fahrenheit, and quarts and cups (U.S. version). The following abbreviations are used: lb = pounds, oz = ounces, F = Fahrenheit, and qt = quarts. For conversion to other measurement systems, refer to the chapter on Measurements and Conver­sions

 

The Ready-to-Use Option


An alternative to scaling individual ingredients is the prepared mix, also called pre-mix and pre-blend. There are two kinds: a complete mix, which contains all the dry ingredients for dough, including flour (however, some exclude yeast), and a partial mix, which contains all dry ingredients except for flour (some also exclude yeast).

Many companies sell generic mixes. In addition they will blend to specification for large buyers. Finally, it’s possible for a pizzeria to make its own mix. Once a week, scale the salt, sugar, etc. needed for a week’s worth of dough. Mix it uniformly. Put it into a plastic bag, seal it tight, and store it in a cool store room or a walk-in cooler. The process can save labor and reduce the chance of scaling error during dough-mixing.

Using a Partial mix

Some partial mixes include yeast, others don’t. Instant, regular active dry, and protected active dry yeast can be used. Instant dry yeast can be mixed without rehydra­tion. However, regular and pro­tected active dry (ADY and PADY) yeast must be rehydrated before mixing. To do that the entire mix is put into water, which results in the yeast being rehydrated in salty water. If it’s a high concentra­tion of salt it can inhibit fermentation. For this reason it’s important to use plenty of water, or at least ten times the weight of mix. To avoid this potential problem some people exclude yeast from the mix and, instead, add it separately.

PADY is sometimes preferred over ADY or instant yeast because it’s protected from oxygen and moisture. With ADY and instant, the mix must be properly pack­aged and/or stored cold to prevent deterioration of the yeast.

Advantages and Drawbacks

The main advantage of a mix is that it provides consis­tency by reducing the chance of scaling error. Also, for a company wanting to keep its recipe secret, a custom-blended mix offers a way to do that.

The main drawback of a mix is increased food cost. Of the two, complete mixes are the most expensive. A partial mix is less so. For more discus­sion see the chapter on the Ready-to-use Option.

 

Baker’s Percents


For convenience, bakers refer to ingredient amounts in a dough formula as a percentage of total flour weight. That means, regardless of how much flour a recipe calls for, the flour amount is always consid­ered to be 100 percent and every other ingredient is referred to as a percentage thereof. For example, if a formula calls for 25 lb flour and 15 lb water, they would say that the formula consisted of 60 percent water (15 ÷ 25 = .60 or 60 percent). They call this a baker’s percent. To further illustrate, if a baker said “lower water by 5 percent,” this would mean that the water portion should be reduced 5 percent of the weight of the flour portion called for by the recipe.

Throughout this chapter and other chapters on dough, whenever we mention percentages we’re referring to baker’s percents. So keep in mind that these percents relate to a percent of the total flour weight in the dough formula, not to a percent of total dough weight.

 

Types of Ingredients


Typical pizza crust is made from yeast dough. In its basic form a yeast dough consists of flour, water, yeast, and salt—the basic four ingredients of bread. A fine pizza crust can be created with only those ingredients. However, to impart special qualities to dough and crust some recipes also contain chemical leavening, sugar, short­ening (oil), egg, milk, flavor­ing, and/or dough additives. So, in creating a pizza dough we have ten categories of ingredients to consider.

•   Flour

•   Water

•   Yeast & Other Leaveners

•   Salt

•   Sugar

•   Shortening or Oil

•   Non-fat Dry Milk

•   Egg

•   Flavoring & Coloring

•   Dough Additive

 

Flour


Generally defined, flour is finely ground, starchy mate­rial produced from milling the seeds or fruit of various plants, most notably cereals. There are many types of flour, including wheat, corn, oat, rice, rye, buckwheat, barley, and triticale flour. There’s also soybean, almond, tapioca, peanut, cottonseed, and potato flour.

By far, the main flour used in baking comes from wheat. In fact it’s so common that the federal government says the word “flour,” when used by itself, refers to the mate­rial produced from grinding and sifting wheat.

During the milling process the brownish-colored bran and the germ portion of the grain are separated from the white, starchy inner portion, called endosperm. It’s the finely ground endosperm that we know as flour. Other terms for it are wheat flour and white flour. So when we speak of flour we’re referring to that product that is the finely ground endosperm of wheat.

Terminology Note

The term “wheat flour” should not be confused with “whole wheat flour.” Wheat flour is white flour. It contains only the white endosperm portion of the kernel, and does not contain significant amounts of germ and bran.  Whole wheat flour, on the other hand, contains the entire kernel, including the germ and bran. So, when a label lists “wheat flour” it’s actually referring to white flour, not whole wheat flour. This is something that many con­sumers don’t realize.

Role in Baking

Flour and water are the indispensable ingredients in baked goods. When combined, the flour absorbs the water, making dough (or batter). Without flour, baking and pizza-making as we know it wouldn’t exist.

The flour-water combination binds or holds other dough ingredients. In addition, flour contributes special flavor and nutrients. Finally, because of it’s unique protein, flour allows dough to rise during fermentation and to retain its shape and volume after baking.

Wheat

For a full understanding of pizza flour, how it works and why it can vary, it helps to have a basic knowl­edge of wheat. This section describes those aspects of wheat and wheat production that might be of interest to a buyer, quality assurance director, or manager.

Species and Varieties

Worldwide, there are fourteen species of wheat, all beginning with the name Triticum. However, over 90 percent of wheat production comes from three species: Triticum aestivum (also called Triticum vulgare), or common wheat; Triticum durum, or durum wheat; and Triticum compactum, or club wheat.

Common wheat is by far the most important, compris­ing over 90 percent of wheat production in the United States. Common wheat is used mainly in baking. Durum wheat, sometimes called macaroni wheat, is used for making pasta. And club wheat, which yields a very soft flour—low in protein content—is used for items needing a crumbly texture, such as crackers. Pizza flour comes from common wheat, so the rest of this discussion focuses on that.

To achieve better wheat, scientists are constantly mak­ing hybrid varieties. Through hybrids they create wheat with special characteristics such as greater yield, disease and insect resistance, shorter growing season, different color, kernel hardness, better milling and bak­ing qualities, and shorter stem to resist flattening by wind. In the U.S. alone there are over 100 varieties of common wheat. Different wheats produce markedly different flours. Other factors affecting wheat and flour character­istics are weather conditions and the milling process.

Wheat Classification

To promote product consistency, the USDA (U.S. Department of Agriculture) groups the varieties of wheat into classes, or strains. The classes are based on three factors: (1) The texture of the ripened kernel (hard or soft), (2) the color of the kernel (red, amber, or white), and (3) the season when the wheat begins growing (winter or spring). As such, common wheats are grouped into the following five classes:

•   Hard red winter wheats (HRW)

•   Soft red winter wheats (SRW)

•   Hard red spring wheats (HRS)

•   Hard white wheats (winter and spring)

•   Soft white wheats (winter and spring)

Two other wheat classes are durum and red durum. Durum, which is amber colored, is used for making pasta; red durum is used for livestock feed. In each of the above classes there are two to four sub-classes. When two or more classes are blended together during milling it’s called a “mixed wheat.” Approximately 45 percent of wheat is HRW, 21 percent is SRW, 18 percent is HRS, 11 percent is hard and soft white wheat, and 5 percent is durum.

Winter wheats are planted in the fall in regions with mild, dry winters, most notably in those states across the middle of the U.S. In fall the wheat takes root and leaves and shoots emerge. During winter it enters a dormant or vegetative stage. In spring it resumes growing and, finally, is harvested in June or July. Hard red winter wheats mainly come from Kansas, Nebraska, Okla­homa, Texas, and Colorado. Soft red winter varieties are mainly grown in Ohio, Indiana, Missouri, Illinois, and Pennsylvania.

Spring wheats are planted in early spring in regions with harsh winters that would kill a winter wheat. They are harvested in late summer. Minnesota, North and South Dakota, and Montana, as well as Canada, are main producers of hard red spring wheat.

White wheat—which includes hard and soft varieties—is produced mainly in the Pacific Coast states, New York, Michigan, and Canada.

True winter wheat will not yield a crop if planted in spring, and spring wheat will not survive the harsh winter if planted in high northern states in the fall.

Color of Wheat

The color of each wheat strain derives from the color of the outer layer known as the bran layer. And the color of the bran derives from the amount of tannin it contains—the more tannin, the darker the color. So the three red wheat strains contain a higher amount of tannin and the two white wheat strains contain a lesser amount. In addition to having a reddish-brown color, tannin also imparts a slightly bitter flavor—so the more tannin, the more-bitter the flavor of the bran layer.

Flour Protein

From a baking standpoint, the most important property of flour is its protein. When flour is mixed with water the protein forms gluten—a substance which gives firmness to baked goods. Generally speaking, the more protein in the flour, the more elastic the dough will be and the firmer the final baked product will be. In addi­tion the quality of the protein plays a role as well. A flour with a higher protein content but of low quality may not perform as well as a flour with slightly less protein but of higher quality. Yeast breads such as pizza crust are typically made from flour with moderate-to-high protein content (11 to 14.5 percent). And cakes, cookies, and quick breads (i.e., muffins, biscuits, pancakes, etc.) are made with low protein flour. Pastries are usually made with a flour containing a low-to-moderate amount of protein.

Generally speaking, protein content is related to the hardness of the wheat kernel, such that hard wheats produce flour with moderate-to-high protein content and soft wheats produce flour with low protein content. Most yeast breads, including pizza crust, are best when made from higher protein flour (at least 11 percent or more protein). So, flour for pizza crust typically comes from hard red spring and hard red winter wheats and, to a lesser extent, from hard white wheats. Hard red spring wheat produces the highest protein level (13 to 14.5 percent) and the other two produce a moderate-to-high level (10 to 13 percent). 

In addition to the growing season and the variety of wheat, environmental factors such as weather greatly affect wheat’s protein content and baking performance. In fact, some experts believe that environment plays a larger role in flour quality than the variety of wheat. So flour produced from a certain variety of wheat from the same region can vary from year to year. For example, the cooler the weather during growing season, the lower the protein content of wheat. And the greater the rain­fall, the lower the protein content, as well. To over­come seasonal variations and, thereby, achieve con­sistent performance characteristics, millers blend wheats of differ­ent varieties and from different sources. They blend various flours, as well.

Amylase Content, Wheat Sprouting,
and Gummy Layer

Another factor that can affect the baking perform­ance of pizza flour is wheat sprouting, or germina­tion. Normal­ly when wheat reaches maturity it goes into a state of dormancy, or biological inactivity. If wheat is harvested during dry conditions the dormancy continues during storage. However, if there’s heavy rain just before har­vest the wheat’s moisture content will rise markedly. When the moisture content exceeds a certain level, sprouting—sometimes called germination—occurs in the field or during storage. The harmful effect of sprout­ing is an increase of certain enzymes within the wheat, most notably the enzyme alpha-amylase—which increases as much as 5000 times over the amount found in dormant wheat. (An older term for amylase enzymes is “diastase.”)

To understand the problem of too much alpha-amylase, we must understand how flour performs with normal amounts of enzyme. Flour is composed mainly of micro­scopic starch granules. The granules are composed of starch molecules. Chemically speaking, a starch mole­cule is made of thousands of carbon atoms connected together—resulting in a very long molecule. During milling, a percentage of the granules are damaged, or broken open, which exposes the long starch molecules to attack by amylase enzymes. In dough, two amylase enzymes—alpha-amylase and beta-amylase—attack the exposed molecules. Alpha-amylase breaks down the molecules into shorter mid-length molecules, called dextrins. This continues up to and including while the pizza is baking. Beta-amylase attacks the dextrin molecules and converts them to a sugar called maltose. This process of breaking down starch molecules into dextrin and maltose is known as diastatic or amylolytic activity. Finally, yeast digests the sugar—a process called fermentation—which results in CO2 gas and ris­ing of the dough. Without the combined action of alpha- and beta-amylase there would be very little maltose for the yeast to digest and, as a result, the pizza crust would be flat and poorly risen.

However when there’s too much alpha-amylase, as a result of sprouting—or even possibly from adding too much diastatic malt product—an enzyme imbalance occurs. The alpha-amylase produces more dextrin than can be reduced to maltose by the beta-amylase. The sad result of too much dextrin is a sticky, gummy crumb in the finished bread, with a tendency for the bread struc­ture to collapse. In extreme cases all the cell walls collapse, resulting in a solid sheet of unaer­ated starch gum known as gummy layer, also some­times called gel layer. In pizza this condition is seen as a gray­ish, translucent gummy layer just under the sauce. In mild cases this layer is thin, which can be seen by tear­ing the crust in half and examining the side. In extreme cases the entire crust is little more than a sheet of dense, unrisen gum. (Gummy layer should not be confused with doughy layer which is uncooked raw dough, or dough that hasn’t received enough heat dur­ing baking.)

Normally, sprouting is not a major problem in the United States (although it’s more common in Europe). If, however, a pizzeria receives flour made from an overly high amount of sprouted wheat, the dough will form a gummy crumb or even collapse during baking. And no amount of extra baking—either higher temper­ature or longer time—will fix the problem.

Kernel Structure

The part of the wheat plant that’s used for making flour is the reproductive component known as the kernel. It consists of three parts: bran, germ, and endosperm. The bran is the tough, protective, outer covering. The germ or embryo is a small portion at the base of the kernel that develops into a new plant on germination. The endosperm, or starchy inner portion, constitutes the main part of the kernel, and provides a reservoir of food for the growing seedling. About 83 percent of the kernel is endosperm, 15 percent is bran, and 2 percent is germ. From a baking standpoint, the endosperm is the most important. To see a wheat kernel cross-section, click here.

White flour, also called wheat flour, consists of finely ground endosperm. Whole wheat flour, on the other hand, consists of the finely ground whole kernel, or all three parts.

The bran consists mainly of cellulose fiber which can aid digestion. It also holds a large portion of the many vitamins found in wheat. Depending on the variety of wheat, the color of the bran might be red, amber (yellow), or white. In strains of red wheat, it’s the reddish-brown bran that gives whole wheat flour it’s tan color.

Compared to the other two parts, the germ is high in oil. During prolonged storage, especially at high tempera­ture and humidity, oil will oxidize, or turn rancid, which can give flour a bad odor and flavor. To prevent this occurrence, and also to improve the flour’s baking quality, the germ is removed during the milling process. Many veg­etable oils, such as corn oil, are produced by separat­ing the germ from the grain and then squeezing out the oil.

The endosperm consists of over 30,000 starch-containing cells. Around each starch cell is a cellulose wall. Inside each cell are starch granules, or microscopic grains of starch, lodged in a protein matrix or filling. Starch granules come in three sizes—small, medium, and large—with most of them being either small or large. The percentage of each size varies with the different varieties of wheat. Generally, the lower the percentage of small starch granules, the better the baking perfor­mance of the flour.

The endosperm of hard wheats is harder than that of soft wheats (hence the respective names). Hard wheat endosperm tends to be translucent, whereas that of soft wheat is more opaque. Hard wheat endosperm produces a gritty, creamy-colored flour that is somewhat free-flowing. Soft wheat endo­sperm yields a softer, whiter flour that tends to clump.

Wheat Grades

For classification, the U.S. Dept. of Agriculture divides each class of wheat into two to four sub-classes. (We listed the classes of common wheat earlier, but not the sub-classes.) To standardize quality within each sub-class there’s a grading system. The system consists of five grades, 1 to 5, plus a sample grade. Grade 1 is the best; sample is the worst.

In grading a certain sub-class the inspector consid­ers the percent of the following elements found in wheat: Damaged ker­nels, shrunken and broken kernels, foreign matter, and other classes of wheat mixed in. The less of each item, the better. They also consider the weight per bushel—the heavier, the better. Because of the bad affect of high moisture (which causes sprouting, among other things), the system specifies a maximum moisture limit in the wheat. Finally, if the wheat contains obnoxious odors (i.e., garlicky, moldy, smutty) or excessive weevil num­bers, it is excluded from use for humans and put into the sample grade.

The Milling Process

To make flour, wheat undergoes a process of cleaning, grinding, and sifting—called milling. The purpose of milling is (1) to remove the germ and bran from the endosperm and (2) to obtain the maximum amount of endosperm without damage to the starch granules. In simplified form, it goes like this.

FIRST, the milling company selects varieties of wheat for milling. It might create a blend to produce a flour of certain characteristics.

SECOND, the wheat is cleaned to remove foreign matter such as weeds, dirt, insects, stones, metal, chaff, and undesired cereals. To accomplish this the grain moves through various devices such as vibrating screens, forced air aspirator, disc separator, scourer, magnetic separator, and washer-stone remover. It might also go through an entoleter, a machine which removes unsound kernels.

THIRD, the wheat is conditioned, or tempered, by soak­ing in water and then storing for 8 to 24 hours. For proper milling the wheat should develop about 16 percent moisture. Tempering makes the bran layer tougher and, thereby, easier to separate from the endosperm. Also, with pro­per moisture content the endosperm softens and breaks apart more readily.

FOURTH, the wheat goes through an entoleter that removes unsound kernels.

FIFTH, the cleaned wheat is cracked between rollers and sifted. The process is repeated many times until as much endosperm as possible is freed from the bran and germ. Typically that amounts to 72 percent of the wheat. Each rolling and sifting is called a break, and the flour that results from each break is called a stream.

To begin the process, the wheat is cracked between a pair of corrugated rollers, called break rolls, that rotate inward toward each other at different speeds. The cracked wheat is then separated into three parts by sifting, also called bolting, which consists of a stack of gyrating screens of varying fineness. The coarse parti­cles, which con­tain bran and endosperm combined, are caught by the top screen. Medium-size particles of freed endo­sperm, called middlings or farina, are caught by the middle screens. And the finest endosperm particles, which pass through the bottom screen, are flour.

The coarse particles (bran and endosperm combined) move on to another set of break rolls. The stock is again sifted into three parts—coarse particles, middlings, and flour. There are five or six successive break rolls in all. After each one, the coarse particles are sent on to another break roll and the middlings move to a series of air purifiers and reducing rolls. After the last break roll only bran is left, which is used for livestock feed.

Middlings from each break go to an air purifier that removes loose bran particles and sifts the middlings into various sizes. The middlings then move on to a series of smooth rollers, called reducing rolls. The first reducing roll flattens the freed germ particles, which are then removed in another air purifier. Stock from the reducing roll is again sifted, with the finest particles falling off as flour and the larger ones proceeding through successive air purifiers and further reducing rolls. The process of sifting-purifying-rolling is repeated many times until all usable endosperm has been reduced to flour, and all that’s left is a residue of finely ground bran, germ, and flour, known as red dog, which is used for live­stock feed.

For good baking, endosperm particles (i.e., flour) must be ground to proper size. Particles that are too large fail to absorb enough moisture. Particles that are too small absorb too much. Proper particle size produces baked goods with uniform cell structure, good oven spring, and maximum volume.

SIXTH, bleaching and maturing agents, along with malted product, are applied to the flour—and possi­bly it’s enriched—then it’s packed and stored for shipment. When packed for large bakeries it’s put into 3,000 pound containers, 45,000 pound capac­ity bulk trucks, or 100,000 pound capacity railroad cars. For neighborhood bakeries and pizzerias it’s packed in 25, 50, and 100 pound bags.

Flour that isn’t chemically treated must usually be “naturally aged” by storing for 8 to 10 weeks. For a diagram of the flour milling process, click here.

Flour Grades

An interesting fact of milling is that the streams of flour produced from the various rolls or breaks are not the same. The early streams in the milling process—known as first stream, second stream, and so forth—yield a purer flour that’s lower in bran and germ content and whiter in color than the flour coming from later streams. Therefore, flour from earlier streams has better baking performance and, conse­quently, is more desirable than flour from later streams.

With that in mind, flour is graded according to when it was produced during milling. The best or purest flour is from the early streams—and it’s called patent flour. By contrast, the flour that comes after patent flour is less pure—and it’s called clear flour. The last 5 percent of flour produced is called low grade clear, and it’s of such poor quality that it’s separated out and not used for baking.

There are various types of patent and clear flour. Since the classifying is done by the mill, the standards aren’t uniform industry-wide. However here’s how it typically breaks down.

FANCY PATENT. Generally speaking, flour that’s derived from the first 40 to 60 percent of flour yield is called fancy patent flour—and the remaining flour is called fancy clear.

SHORT PATENT. Flour that consists of the first 60 to 80 percent of flour yield is called short patent flour—and the remaining flour is called first clear.

MEDIUM PATENT. Flour consisting of the first 90 percent of the yield is called medium patent, and also sometimes called bakers or standard flour—and the remainder is called second clear.

LONG PATENT. Flour from the first 95 percent is called long patent and some­times family flour—and the remainder is low grade clear.

STRAIGHT. When all the flour streams are combined it’s called straight or 100 percent flour.

As a rule, the later the stream of flour, the higher the bran and germ content, and the darker the color. Low grade clear, for example, is so high in bran and germ content, and so dark in color, it isn’t used for baking.

Hard wheat mills, which produce high-gluten pizza flour, generally classify the first 75 to 80 percent of the yield as short patent, and the remainder is divided into two parts, first and second clear, with first clear being the higher quality.

Another interesting fact of milling is that flour from the later streams contains more protein than that from the earlier streams. In other words, from the same batch of wheat, clear flour has a higher protein content than patent flour. For that reason a high protein first clear flour is often used for mixing with a lower protein or no-protein flour—such as rye flour—to make specialty breads. In this case it doesn’t matter that the clear flour is lacking pure white color.

Flour Treatment and Additives

Flour can be enhanced a number of ways, as discussed here.

CHEMICAL OXIDANTS OR FLOUR IMPROVERS. To perform prop­erly in baking, flour must first undergo oxidation—a process that changes its protein structure for better baking results. Without proper oxidation the bread or pizza crust turns out under-risen and with a coarse texture and overly large cell structure.

Originally oxidation was accomplished by storing flour under controlled conditions for 8 to 10 weeks, and turning it several times to expose the entire stock to air—a process known as aging. It was cumbersome and costly, and also increased the chance of insect infestation. So millers developed ways to circumvent the aging process through chemical treatment, sometimes called chemi­cal aging. Although the methods are different, natural and chemical aging produce the same result: Oxidation of the flour’s protein.

The group of chemical additives used for oxidizing flour is known as flour improvers, and sometimes also called maturing agents. Traditionally the main flour improver has been potassium bromate. Flour that contains it is referred to as “bromated flour.” However some states have begun viewing potassium bromate as a potentially harmful chemical and, so, have required that it be labeled as such on food products. As a result, millers and bakers have started replacing potas­sium bromate with alternate flour improvers, most notably ascorbic acid—commonly known as vitamin C. Functionally speak­ing the main difference between potassium bromate and ascorbic acid is that potassium bromate is a slow-acting oxidzer whereas ascorbic acid is very fast acting. In the end they produce similar results on the dough.

Other flour improvers include potassium iodate, cal­cium bromate, calcium iodate, calcium peroxide, and azodicarbonamide (ADA, for short). Although they all oxidize flour protein, they vary in the speed at which they do it and also in the dough stage at which it occurs. For example, with potassium bromate and calcium bromate the oxidation occurs during the initial phase of baking, or in the oven. But with the others, including ascorbic acid, it occurs earlier during the mixing and fermentation stages. Oftentimes two or more improvers are blended together and added to flour in combination.

Flour that’s unoxidized, or unaged, is referred to as “green” flour.

BLEACHING. Years ago, because white flour was more expensive than whole wheat it was viewed as better. To meet consumer demand, millers invented bleaching as a technique for creating the whitest possi­ble flour. Bleaching, or flour whitening, is accomplished by adding chemicals that oxidize the natural yellow pigments of flour.

The two most commonly used bleaching agents are benzoyl peroxide and chlorine. Benzoyl peroxide is added to both hard and soft wheat flours. It performs no other function than whitening, and does not affect baking properties. Chlorine, on the other hand, is added mainly to soft wheat flour—the type used for cakes. In addition to whitening, chlorine also oxidizes the protein and starch components of flour, resulting in a lighter, airier cake crumb.

For a long time bakers have used the word “bleach­ing” as a reference to both whitening and matur­ing when, technically speaking, bleaching only means whitening.

Although most bread flour is bleached, in fact it doesn’t have to be. Unbleached flour produces just as good a pizza crust as bleached. The only difference is the color of the crumb. Unbleached flour will have a faintly yel­lowish or more creamy-colored crumb—something which some pizzerias might even find desirable.

ENZYME ENHANCEMENT. For good fermentation, flour for yeast breads must contain a certain amount of alpha-amylase enzyme (as previously discussed). How­ever, the amount of enzyme in wheat crops varies from year to year. So to overcome an enzyme deficiency, millers blend in a small amount of additional alpha-amylase. Traditionally this has been added in the form of malted wheat or barley flour that has been specially processed to make it high in enzyme. However, some millers add alpha-amylase through a fungal enzyme. With the right amount of alpha-amylase the end-result is proper fermentation and rise in the dough. (Too much, however, will result in a sticky, gummy crumb—the same as occurs from sprouted wheat.) When malted flour or fungal enzyme is added it’s listed in the ingredi­ents.

ENRICHMENT. Unfortunately some of wheat’s nutrients are lost in removing the bran and germ. To compensate, many states and countries require that flour be enriched. It’s accomplished when millers (or bakeries) add thiamine, riboflavin, niacin, iron, and sometimes calcium and vitamin D. The items are listed on the label. Such flour is called enriched. Decades ago, enrichment helped eradicate dreaded diseases like beri beri and pellagra, as well as iron deficiency anemia. Today we take enrich­ment for granted.

LEAVENING AGENTS. Some flours contain chemi­cal leavening agents. When baking powder has been added it’s called self-rising flour. Flour that contains monocal­cium phosphate is called phosphated flour. These flours are used mainly for biscuits, corn bread, muffins, and the like.

INSTANTIZED FLOUR. Flour that has been spe­cially processed or sifted to make it free pouring and instantly dispersible in cold liquid is called instantized, instant blending, or quick mixing flour. Unlike regular flour, it is relatively dust-free. It’s produced for large com­mercial bakeries that want a free-flowing mixture. It’s not commonly used by pizze­rias, although it might be handy for dough slapping or bench dusting—or any other actions that tend to create flour dust.

Flour Composition and Reactions

Generally speaking, hard wheat flour consists of 75 percent starch, 12 percent protein, 12 percent water, and 1 percent fat. The impor­tant components are starch and protein. This section describes the main characteristics of wheat starch and protein.

ROLE OF STARCH. Starch plays a key role in pizza crust. First, it provides body to the product. Second, it’s responsible for the crumb texture. Third, as a result of amylase action on ruptured starch granules, it provides sugar for yeast fermentation. Fourth, by diluting the gluten it creates a crust of desirable consistency. Fifth, as the starch gelatinizes during baking, it draws water from the gluten contained in the cell walls. This, in turn, causes the gluten to become firm and also causes small holes to develop in the cell walls. The holes allow air to flow freely throughout the crust, which keeps the freshly-baked crust from forming bubbles during baking and from collapsing during cooling.

GELATINIZATION. When starch comes into contact with hot water (above 140 degrees F) it absorbs the water by trapping it between long starch molecules. The process is called gelatinization. During gelatini­zation the starch gran­ules open up and expose starch molecules to amyl­ase attack. From 140 degrees to 175 degrees F, rapid starch decomposi­tion occurs from alpha-amylase. Above that temperature the amylase is deactivated. When extreme­ly high amylase levels are present in dough, due to wheat sprouting or possibly from adding too much malted flour, extensive flour decomposition occurs dur­ing baking. This produ­ces excessive dextrin, which fosters a sticky, gummy crumb.

RETROGRADATION OR STALING. In freshly baked bread or pizza crust, starch molecules exist in coils which trap water molecules. The trapped water produ­ces the wonder­ful soft, moist texture of fresh-baked product. As the bread ages, the molecules begin to straighten out and the water escapes. The process is called stal­ing or, in scientific terms, starch retrograd­ation. Even­tually the straight­ened mole­cules line up side-by-side, which results in the hard texture of com­pletely stale bread. To slow down retrogradation some bakers add emulsifiers, such as monoglycerides and diglycerides, which combine with starch molecules and inhibit the straightening or retrograda­tion process.

Bread remains fresh below freezing temperature and above 140 degrees F. However, it stales rapidly in a refrigerator. So if it can be avoided, it should not be stored there. Bread made of lower protein flour stales more rapidly than that made of higher protein.

ROLE OF GLUTEN. The unique component of wheat flour is protein. Two groups are most important: gliadins and glutenins. When mixed with water they form gluten, a substance that imparts elasticity to dough and firmness to the baked product. Gluten consists of very long, coiled protein molecules which provide springiness to dough and yeast bread.

Gluten plays a vital role in the structure of pizza crust. The process works like this. During mixing, minute air cells form in the dough. As the dough undergoes fermentation, CO2 gas pushes into the cells. Thanks to the elastic gluten, the cell walls expand with the gas rather than break. Without gluten, the cells walls would rupture and the gas would dissipate from the dough, causing the baked product to be dense and flat. So gluten provides an elastic matrix in which air cells can expand without breaking, which makes for nicely risen pizza crust.

FACTORS AFFECTING GLUTEN STRENGTH. The strength (or elasticity) of gluten affects the rise and texture of pizza crust. In addi­tion to flour quality, a number of factors affect gluten strength—notably, amount of water, extent of mixing, amount of fermentation, presence of protease enzymes in flour, and the presence of other ingredients such as dough condition­ers.

For full gluten development, dough needs 50 to 60 percent water (compared to flour weight). Too little water makes for under-hydrated gluten, which results in a dry, stiff dough with little stretch. Some thin-crust pizzas are made from dough with less than 50 percent water in order to produce a flat, crackery crust. Too much water makes for over-hydrated gluten, which results in a wet, slack dough with no elasticity or spring-back if pulled.

Mixing and kneading also develops gluten’s elasticity. If under-mixed, the dough can lack elasticity. If over-mixed, it can become sticky and too extensible. Properly mixed with 50 to 60 percent water, a yeast dough is smooth with a satiny appearance and is capable of being stretched into a paper-thin sheet.

During fermentation, gluten develops further. Interest­ingly, a stiff dough (40 to 50 percent water to flour weight) if allowed extensive fermentation—such as would occur in 24 hours in a tub in a warm spot in a pizza store—will soften considerably and improve in gluten elasticity.

Ingredients that tend to strengthen gluten are salt, milk, and acids (ex., vinegar, sour milk). Ingredients that tend to weaken it are fat, sugar, alkalis (ex., baking soda), and added starch such as, for example, rice or potato starch. Generally speaking, the more of an ingre­dient, the greater the affect on gluten.

Conditioners also can be added during mixing. Some strengthen gluten, others weaken it.

GLUTEN COAGULATION. During baking, gluten coagulates, or becomes firm. This, along with the gela­tinized starch, creates the firm, springy structure of yeast bread. Without enough gluten the baked product would readily crumble and fail to spring back if squeezed.

Properties of Quality Pizza Flour

Knowing the properties of quality flour may not help a pizzeria owner with dough-making but, if nothing else, it can be used for bluffing. When a distributor thinks you know the difference between good and poor quality, he’s more apt to send you a better-quality brand.

COMPOSITION. Good flour has 12 to 13 percent moisture content with 14 percent being the maxi­mum, less than 1/2 percent ash or mineral (“ash” is the mineral residue left after completely burning the flour), and about 1 percent fat. When moisture, ash, or fat exceed the specified level it can adversely affect baking performance. (The USDA speci­fies that moisture should not exceed 15 percent.)

For pizza, protein level should be between 10 to 14 percent. The exact amount depends on what makes the best crust for your style pizza and dough-making methods. When in doubt, go with the higher amount of protein.

COLOR. Good bread flour is white with a slight creamy tint. A gray, dull color indicates poor flour. This can be seen by patting a small amount of flour into the bottom of a pizza pan, dipping it quickly into water, and then placing it in an oven for 30 to 40 seconds.

PROTEIN QUANTITY AND QUALITY. For years bak­ers have considered the quantity, or percent, of protein in flour to be the most important feature in separating good from poor bread flour. However, experts point out that quality of protein is also signifi­cant. They note that a flour containing a moderate amount of top quality protein will produce a good yeast bread, but a flour with a high amount of low quality protein will yield a poor bread. Of course the goal for most pizzerias is to have both—that is, a flour containing a high amount (i.e., 12 to 14 percent) of top quality protein.

A discussion of protein quality raises the question: “How does a miller or baker determine whether a flour has high or low quality protein?” The only way is by mixing the flour into dough and evaluating its handling and baking performance. If it performs as desired, we conclude that the flour contains high quality protein.

To confuse matters, different baking experts consider different things when evaluating protein performance. And they also use differing tests for doing it. However, generally speaking, a flour with good quality protein will: (1) have high water absorption capability for the amount of protein, (2) require a medium to high amount of mixing, (3) be tolerant to over- or under-mixing and also tolerant to over-fermentation, and (4) retain a maximum amount of gas from fermentation and, so, produce a pizza crust of good volume (considering the level of protein). A bread flour that does these things is referred to as a strong flour, or a flour with strong protein. One that doesn’t is termed a weak flour.

In summary, a good pizza flour retains its strength during mixing and kneading and does not become overly slack in fermentation. It forms a pliable, elastic dough that’s capable of holding gas from fermentation and will bake up into a crust with a full cellular network. A basic lean dough con­taining 58 percent water, made from good pizza flour, will mix for at least 10 minutes at second speed (about 125 rpm agitator speed) in a planetary mixer without slack­ening or diminishing in gluten elastic­ity.

WATER ABSORPTION CAPACITY. Water absorp­tion capacity is the percentage of water a flour can absorb without becoming overly sticky or slack. A good flour of 12 percent protein content (and 12 to 13 percent moisture) can absorb up to 58 to 59 percent of its weight in water and still produce a non-sticky, good-performing yeast dough.

As a general rule, water absorption capacity increases by 1 to 1.5 percent of flour weight for each 1-percent increase in protein level. So the higher the protein level, the greater a flour’s water absorption capacity. In addition, a flour’s water absorption capacity is affected by the quality of protein, with higher quality protein absorbing more water than lower quality protein does. Finally, an overly dry flour—one that has been stored for a period in a room below 60 percent relative humidity—will have a moisture content below 12 percent and, as a result, will absorb a percent or two more water.

PROTEASE LEVEL. Gluten strength also can be affected by protein-attacking enzymes—most nota­bly, proteases (sometimes called proteinases). High protease levels break down gluten molecules, causing the gluten to loose elasticity or strength. Sprouted wheat has a higher than normal level of protease enzymes. If desired, protease can be added to a mix.

AMYLASE LEVEL. Starch is comprised of very long molecular chains—thousands of carbon atoms strung together. When exposed to amylase enzymes these long molecules are broken down into shorter molecules—namely, dextrins which are of medium length and maltose which is a short-chain sugar that’s digested by yeast. A certain amount of maltose aids fermentation and a certain amount of dextrin aids baking. However, too much dextrin results in a sticky, gummy crumb in bread and a gummy layer in pizza.

Good pizza flour has an optimum level of amylase enzymes. To achieve that, millers often add malted bar­ley flour or fungal enzyme. Too little amylase results in low fermenta­tion. Too much produces a sticky crumb and, possibly, a complete gummy layer in the crust. One cause of too much amylase is wheat sprouting. Another cause is adding too much malted flour or other amylase-carry­ing ingredient at the mill or in the pizze­ria.

Amylase level should be such that if measured on a Falling Numbers machine, the falling number will be in the range of 225 to 275. If potassium bromate is added the bromate should not exceed 15 parts per million (ppm); however, some high-gluten flours go as high as 20 ppm.

DAMAGED STARCH GRANULES. In wheat endo­sperm, starch exists inside microscopic granules. Amylase cannot attack it there. However, during mill­ing the kernel is crushed and ground, causing the endosperm cells to break open. At the same time a percentage of the starch granules contained inside also break open, or rupture. The percentage of damaged granules is important because it can have a pronounced effect on a flour’s baking performance. This occurs because amylase enzymes readily attack the starch of damaged granules and decompose it into dextrins and sugar (maltose). The higher the percentage of damaged starch granules, the greater the breakdown of starch into dextrins and sugar.

Research shows that when the amount of damaged starch granules is 5 to 8 percent of total starch weight, it aids baking performance. However, when there’s too little, under-fermentation can result. On the other hand, too much can cause over-fermenta­tion along with a sticky, gummy crumb and possibly a gummy layer. In short, over-abundance of ruptured starch granules has a simi­lar effect as an over-abundance of alpha-amylase caused by (a) sprouting or (b) using too much malted flour or other amylase additive.

Because hard wheat has a more brittle endosperm than soft wheat, the milling process produces a greater per­centage of ruptured starch cells with hard wheat than with soft.

GRANULE SIZE. Starch granules come in three sizes: small, medium, and large. The percentage of each type varies greatly between varieties of wheat. Research has shown that flour with a lesser percentage of small granules and a greater percent­age of large granules performs better in baking.

In summary, from the standpoint of starch and amylase, the best flour for pizza baking contains mini­mum ruptured starch cells (5 to 8 percent of flour weight), a minimum level of small starch granules, and an opti­mum level of amylase enzymes (which requires that flour contain a minimum of unsprouted wheat endo­sperm).

Flour Testing Methods

Baking technologists have created various methods and machines for testing the properties of flour. Most devices are expensive and require special skills. A high-volume commercial bakery, and possi­bly a large pizza commis­sary, might use a couple of them.

Two of the most common testing devices are the farino­graph and the “Falling Numbers” machine. The farino­graph is a small mixer connected to a graphing device. From mixing a small batch of test dough it charts, among other things, the water absorption capacity and mixing tolerance of a flour. A flour’s water absorption capacity is the percentage of water needed to produce a dough of a given consistency. Generally, the higher the water absorp­tion capacity, the better the flour. Mixing tolerance refers to how quickly a dough breaks down during continued mixing after reaching its peak devel­opment. Mixing tolerance is a key indicator of gluten strength. The more mixing tolerance a dough has, the greater fermentation and mechanical abuse a flour (dough) can tolerate.

The “Falling Numbers” machine is a simple device used for measuring the degree of alpha-amylase activity in flour. An acceptable falling number for pizza flour is in the range of 225 to 275. This test is required for all flour purchased by the government. It’s simple and can be done in a pizze­ria. For infor­mation on where to pur­chase such machines, contact the American Institute of Baking (913-537-4750 or 800-633-5137).

Gluten Ball Test

Another test, which requires no equipment and has been used for years by bakers, is the gluten ball test. It’s used for comparing the protein levels of different flours, and can easily be done in a pizzeria. Here’s how to do it.

Measure out exactly 6 oz of each type of flour being tested. Mix each flour with enough water (approxi­mately 3 oz) to make a stiff dough, knead it for five minutes, then allow it to rest for fifteen minutes. After that, wash each dough ball under a stream of cool water, kneading constantly until the water runs clear and all that remains is a rubbery mass. This is pure gluten. Place the ball on a paper towel for one minute, to drain off excess water, then weigh it. The heaviest ball indi­cates the flour with the most protein.

For further comparison, form each gluten piece into a smooth ball and place them on a pan, allowing at least 3 inches between them. Bake them in a hot oven (450 to 500 degrees F) for about an hour. The balls will expand. After baking compare their size. Generally speaking, the largest ball indicates the flour with the most and, possibly, highest quality protein.

Baking Test

The ultimate test of a flour is the baking test. To do it, make identical batches of dough using two differ­ent flours, or a new flour and your current flour. Have everything exactly the same except for the flour. Prepare identical pizzas and bake them the same. After cooling for 10 minutes, turn them over and cut them in half through the bottom of the crust with a razor blade or X‑acto knife. Examine the side of the crust. Look at color, cellular structure, and height of rise. Also exam­ine the color of the outer edge, or collar, and the bottom of the crust. Then scrape off the sauce and cheese and, finally, taste both the outer edge and the “cleaned-off” center crust. Com­pare texture, flavor, and aroma. Choose the flour that performs best in the test.

A more detailed explanation of this test occurs in the chapter on Dough-making.

Flour Purchasing and Storage

Flour comes in many types and quality levels. For successful dough-making a pizza manager must know about purchasing and handling it.

Three Types of Bakery Flour

A typical neighborhood bakery stocks three types of white flour: bread, pastry, and cake flour. Of the three, bread flour has the highest protein content (11 to 14 percent); cake flour has the lowest (7 to 8 percent); and pastry flour is in between (9 to 10 percent). Bread flour is used for yeast breads, cake flour is used for cakes, and pastry flour is used for pastries, pie crust, muffins, biscuits, and corn bread. All-purpose flour, which is a blend of flours for home use, has a protein level in the 10 to 11 percent range.

Flour for Pizza Crust

Most pizza crusts are made with bread flour. Although there’s no hard-and-fast rule regarding pizza flour protein level, the following numbers can be used as a guide. To impart firmness to the crust, most thin crust pizzas are made with the highest protein flour, in the 13 to 14.5 percent range. It’s often called high-gluten flour. Medium-thick pizzas might use a slightly weaker flour in the 11.5 to 13 percent protein range. And thick crust or pan pizzas might use a flour with protein in the 10 to 11.5 percent range. As a rule, the thinner the pizza, the more protein the flour should have. If in doubt about what level is best for your pizza, go with 13 to 14 percent protein, or high-gluten flour. However, the above rule-of-thumb is a general guide which can certainly have exceptions. A pizzeria should use whichever flour produces the type of crust most preferred by its customers.

Bleached vs. Unbleached

As regards bread flour there’s no difference in baking performance between bleached and unbleached flour. The only distinction is color. Bleached flour produces a white crumb. Unbleached gives a slightly yellower, creamier look. Choose the one that best suits your crust appearance objectives.

The Look and Feel of Pizza Flour

There’s a physical difference between hard wheat and soft wheat flours—or between high-protein bread (pizza) flour and low-protein cake flour. Bread flour has a creamy color, feels coarse when rubbed between the fingers, and if pressed into a clump will tend to crumble after pressure is released. On the other hand, cake flour has a white color, feels soft and smooth like talcum powder when rubbed between the fingers, and tends to clump and hold its shape if squeezed in the hand.

Bread flour is best for dusting a rolling table or flouring a dough ball before rolling or pressing, as it has less tendency to clump up on the dough.

Type and Grade

For most pizza, we recommend purchasing bread flour. Spec­ify the desired protein level—10 to 11.5 percent, 11.5 to 13 percent, or 13 to 14.5 percent. If in doubt, buy the top level, or high-gluten flour. NOTE: Since there’s no official definition for high-gluten flour, not all flours labeled “high-gluten” perform the same. Some perform like “medium-gluten” flour.

For the lowest priced flour of acceptable quality, specify straight grade flour. It contains 100 percent of the flour yield from milling a batch of wheat.

For the top quality bread flour, specify short patent. It’s sometimes called fancy patent, and consists of the first 75 to 80 percent of the flour yield. It makes the whitest crumb, but will often be lower in protein content than straight grade.

For a middle-of-the-road flour, in both quality and price, specify a medium patent—also known as baker’s flour or standard flour. It should consist of the first 90 percent of flour yield.

Avoid using a clear grade of flour—which is flour that comes after patent flour—unless you’re combining it with whole wheat flour or some other dark ingredient. In which case, use a good grade of clear such as fancy clear or first clear.

Packaging Sizes

For pizzerias, flour comes in 100 lb and 50 lb bags, and sometimes 25-pounders. For ease of handling, a 50 lb bag is preferred over a 100-pounder, especially if your dough-maker isn’t large and strong.

Product Consistency

Flour is produced by both large and small milling companies. They market it under their own name. They also pack it under various labels or brands for distribu­tors. So there are hundreds of brands on the market, many of them containing nearly identical product.

Millers attempt to provide the same flour year to year for each brand. However, as weather changes from crop to crop so does flour composition. So it’s possible for flour packed under the same label to vary annually. Because of possible fluctuation, large bakeries test each batch of flour before using it.

If, all of a sudden, your flour performs differently, it might be that it’s a slightly different flour—that is, from a new wheat crop. At this point you have three options:

  1.   Make a slight adjustment in the amount of water used and/or the mix time. This will usually be enough to bring flour performance back to normal.

  2.   Test other brands or types of flour.

  3.   Try a dough additive (or increase/decrease what you’re now using).

Generally, the first thing to do is adjust the water portion and/or mix time. If that doesn’t work, test a different flour. If the perfect flour can’t be found, then look for an additive.

Brands

A pizzeria owner should be aware that millers have a lot riding on their brand names. To keep custom­ers they must maintain quality and consistency from year to year. So they do everything in their power to achieve that. As a result, major brand names are likely to be more consistent than generic product and distributor labels. Although major brands some­times cost a little more, many pizzerias willingly pay it to be assured of quality consistency. (This ap­plies to tomato products, cheese, and toppings, as well.)

Technical Assistance

Finally, we stress the importance of building a working relationship with your flour miller and/or distributor. The good ones have technical experts who, with a quick phone call, can often give the solution to a flour/dough problem and, thereby, save you time and money. This approach also applies to solving tomato product, cheese, and topping problems.

Storage

Flour absorbs moisture and, so, should be stored in a well-ventilated, dry place. Ideally, it should have 12 to 13 percent moisture. When it absorbs over 14 percent it may not perform well. If humidity can be controlled, keep it around 60 percent.

The best storage temperature is 75 to 80 degrees F. Flour doesn’t perform well when cold, so should not be stored in a walk-in refrigerator. If it is stored cold it should be warmed to 70 degrees F for a day before using.

Store it off the floor on a pallet or on a storage shelf. Criss-cross the bags to provide good ventilation. Maintain a 12-inch space between flour bags and the wall. Flour absorbs odors, so keep it away from onions, garlic, and the like.

Mice and insects attack flour, so good pest control is important.

Because flour deteriorates in excessively prolonged stor­age, a pizzeria should avoid using it over a year old.

Supplemental Flours & Meals

In recent years pizzeria managers have experi­mented with supplementing white flour with other types of flours and meals. (Meal is coarsely ground endosperm of cereal.) It can add new flavor, color, texture, and nutritional prop­erties to a crust. If used in the wrong proportion it can also result in a crust of lower volume and unaccep­table flavor and appearance to many customers. Here’s some thoughts on supplemen­tal flours and meals.

Types

The only way to determine what kind and how much supplemental flour or meal will yield a quality crust is to experiment. For testing purposes any type of flour can be blended with white flour. Some to consider are: whole wheat (or graham), rye, corn, oat, triticale, millet, buckwheat, potato, rice, soybean, peanut, and cottonseed flours. In addition, there are various coarsely ground cereals or meals which can provide interesting color and texture. Some common ones are: corn meal, rye meal, oat meal, wheat bran, wheat germ, and semolina (coarsely ground durum wheat).

Amount

The amount of supplemental flour that can be used with good results varies greatly. The only way to find out what works is by testing. In doing so, start with a small percentage—generally, about 10 percent—and work upwards. Here’s some things to try.

WHOLE WHEAT FLOUR is flour that’s milled from the entire wheat grain, which includes the starchy white endosperm, the fatty germ portion, and the outer layer known as the bran layer. The bran is darker colored than the endosperm and has a some­what bitter flavor. This dark color and bitter flavor comes from tannins contained in the bran. Because whole wheat flour has a higher fat content, it should be used within six months to prevent rancidity.

To create a whole wheat crust recipe, start by substituting 20 percent of the white flour with whole wheat flour. In fact, the entire crust can be whole wheat flour, but it tends to produce sticky dough and weaker, lower volume crust with a distinctively different (almost bitter) flavor. For a lighter color and less bitter taste in your whole wheat crust, use a whole wheat flour that’s milled from hard white wheat. The bran layer of this particular strain of wheat contains a smaller amount of tannins than does the bran of regular (i.e., red) wheat. So whole wheat flour that comes from white wheat has a lighter color and less-bitter flavor than that which comes from red wheat. White wheat is not as widely produced as red wheat, but it’s becoming more available as more and more bakeries use it in whole wheat breads. For a source, try contacting the American White Wheat Producers Association: 913-367-4422.

RYE FLOUR. There are three varieties of rye flour: white, medium, and dark. With a medium rye, bakers use up to 25 percent.

POTATO FLOUR has long been used by bakers as a flavor enhancer. For starters, try 5 percent.

SOYBEAN FLOUR has attracted interest in recent years for nutritional reasons. It has a very high protein content and complements flour proteins well. Unfortun­ately, high levels adversely affect dough and result in poor volume, color, and flavor of the bread. One bread recipe recommends 12 percent soy flour, 5 percent sugar, and 2 percent salt (based on flour weight). To improve dough firmness it also suggests using a dough strengthener, such as sodium stearoyl lactylate, in the amount of 0.25 to 0.5 percent.

YELLOW CORN MEAL has long been used in certain Chicago-style deep dish pizzas, in the range of 10 to 15 percent of white flour. For variation, try white corn meal.

SEMOLINA can be used to impart chewiness and richer color. Test 10 percent. Some people also use a 50:50 mixture of semolina and white flour for dust­ing purposes.

WHEAT GERM OR BRAN can be added in the amount of 2 to 5 percent of flour weight.

Items that some people feel tend to have a “crisp­ing” effect include corn meal, corn germ, rice flour, pea flour, and pea fiber.

Dough Changes

All supplemental flours and meals change the charac­ter of dough—some a lot, some a little. When experi­menting, be prepared to adjust the amount of water and yeast and also length of mixing and fermentation time to obtain a dough of proper rise, firmness, and workability. In addition, because supplemental flour reduces the dough’s overall gluten level, you may need to add a gluten strength­ener or, possibly, some vital wheat gluten in the amount of 1 to 2 percent of flour weight, or switch to a high-gluten flour if you’re not currently using one.

 

Water


Water plays a critical role in baking. First, the amount of water affects dough consistency. By changing the amount we can make dough stiffer and slacker. Second, water affects dough temperature—by controlling the temperature of the water we effect the tempera­ture of the dough. Third, water acts as a dispersing medium, bring­ing dough components into contact with each other. Fourth, it dissolves the salt, sugar, and other dry ingredients. Fifth, it hydrates the glutenin and gliadin proteins, allowing them to combine and form gluten. Finally, during baking, water combines with starch in the process of gelati­nization which, along with coagu­lation of gluten, gives body and firmness to the baked good.

Amount and Baker’s Percent

For convenience, bakers refer to dough ingredients as a percentage of flour weight. For example, if a recipe calls for 25 lb flour and 15 lb water, we would say that it consisted of 60 percent water (15 ÷ 25 = .60 or 60 percent). We call that a baker’s percent. Throughout this book we use baker’s percents. As applied to water, pizza dough typi­cally contains 40 to 60 percent water. In a lean dough recipe, forty percent water makes a very stiff dough. Fifty per­cent makes a medium stiff dough. And sixty percent makes a very soft dough. Most bread dough, such as for Italian or French bread, usually contains 58 to 60 percent water.

We point out that water for dough not only comes from pure water but also can come from other liquids, such as, for example, potato water, milk, and beer.

In addition to the amount of water, two conditions of water affect dough. They are hardness and pH (acidity-alkalinity). We examine each.

Hardness

Various minerals can be found in water. Two of them—calcium and magnesium—play a major role in water hardness and also in dough-making. The type and amount of these minerals varies with the locale.

Medium-hard water—that is, water with 50 to 100 ppm (parts per million) of carbonates—is the best for baking. It contains the right amount of mineral salts—mostly of calcium and magnesium—which strengthen gluten and also, to some extent, serve as yeast nutrients.

Soft water (less than 50 ppm carbonates) has a shortage of those salts, which tends to result in a soft, sticky dough because there’s less gluten-tightening effect from minerals. To counteract stickiness, reduce the water portion by about 2 percent. It can also help to increase the salt portion up to 2.5 percent of flour weight. On the baked pizza, the soft water tends to produce a crust texture and color that’s less than optimum.

Hard water (over 100 ppm carbonates) has too much of the salts. This toughens gluten excessively, which retards the fermentation or rise of dough. To coun­teract that, increase the yeast level and, if it’s used, adjust the amount of yeast food. Also, adding malt or malted flour might help.

Water from a city source usually has a proper degree of hardness for good dough development. However, a pizzeria in a small town or one that draws ground water might have excessively hard water.

pH

To measure acidity and alkalinity, science created the pH scale (pronounced pee-AYCH). It describes the acid­ity or alkalinity of a solution, including foods, in terms of a number called a pH value, which ranges from 0 (zero) to 14.

A neutral substance (neither acidic nor alkaline) has a pH value of 7.0. Acidic substances have pH’s below seven, with acidity increasing as pH approaches zero. Alkaline substances have pH’s above seven, with alka­linity in­creasing as pH approaches four­teen.

Examples of acidic foods are milk (pH6.5), tomato juice (pH4), apple juice (pH3), and lemon juice (pH2). Exam­ples of alkaline foods are ripe olives (pH7.5), soda crack­ers (pH8), and baking soda (pH8). Soap has a pH of ten. Acidic foods tend to taste sour; alkaline foods tend to taste bitter.

Pure or distilled water has a pH of 7.0. However, with the addition of minerals and other substances, it becomes either acidic or alkaline.

pH is important in dough-making because it affects chemical and biological reactions. Most notably, it affects the rate of amylase enzyme performance (conver­sion of starch to sugar) and, as a result, the rate of fermentation. The optimum pH for starch conversion and fermentation and, hence, for pizza dough, is about five, or slightly acidic. This pH level is best achieved by using water with pH6.5 to 8.0, with pH7.0 being the opti­mum.

Highly acidic water (below pH6.5) is uncommon because cities treat water to remove acidity—as it corrodes pipes.

However, highly alkaline water (above pH8.0) can occur. Such water tends to reduce the fermentation rate of pizza dough. To counteract it you can (1) acidify the water by adding acetic acid (i.e., vinegar), lactic acid, or monocalcium phosphate; (2) add a mineral conditioner or “yeast food” (e.g., an ammonium salt); or (3) allow more fermentation time. Also, some yeast strains are tolerant to high alkalinity while others are not. You might try a different brand of yeast to see if one performs better in your type of water.

An independent pizzeria might not even know it has alka­line water because it probably already corrected for the effect by increasing fermentation time. However it’s not uncommon for a chain with standardized recipes and procedures to open a store in a town with highly alkaline water and find their dough performing differ­ently. In that case one of the adjustments described above might help.

If you have a serious water problem that you can’t correct, talk to your local water company about ways to remedy it. They can often provide a water analysis and technical assistance, usually at no charge.

 

Yeast


The most common leavener used in pizza crust is yeast. Yeast, technically called Saccharomyces cerevisiae, is a single-celled plant of the fungi family. There are numerous strains, some of which are used in baking and brewing. Each type of baking yeast requires a differ­ent strain. In an ounce of yeast there are billions of yeast cells. Yeast can reproduce through several meth­ods, the most common being budding. This involves the growth of a small bud on the side of the cell. The bud eventually breaks off and forms another cell. For a photo of yeast cells, click here.

Yeast is manufactured by immersing the cells in a solu­tion of sugar and nutrients. The cells reproduce until they are harvested, at which time the yeast-rich mixture is either shaped into crumbles or blocks for wet yeast, or is extruded and dried for dry yeast.

Fermentation

For energy, yeast mainly digests simple sugars—notably, glucose and fructose—in a process called fermentation. The main by-products of fermenta­tion are ethyl alcohol and CO2 gas (i.e., carbon dioxide). The alcohol is key to making alcoholic beverages. CO2 is what leavens bread, or causes it to rise. If oxygen is available, as it is in dough, yeast continues to decompose the alcohol into more CO2 plus water. In addition some heat is produced along the way. So, as a result of fermentation yeast puts CO2, water, and heat into the dough.

In addition, fermentation produces small amounts of other important by-products (e.g., volatile esters and aldehydes) that enhance pizza crust aroma and flavor.

Finally, yeast releases small amounts of proteolytic (protein-decomposing) enzymes. These enzymes act to condition the gluten, or make it more extensible, as long as the dough’s salt content is under 1 percent. (Over 1 percent salt inhibits the protein-decomposing action by enzymes.)

If simple sugars aren’t available, yeast can decompose more complex sugars—namely, sucrose and maltose—into glucose for fermentation. To perform this function it has special enzymes within its cell. Sucrose and maltose come from one or both of two sources. It can be included in the dough recipe and/or it can be created within the dough when amylase enzymes in the dough decom­pose the starch into maltose.

Role of Yeast

Yeast provides fermentation and fermentation does five things. First, it leavens or expands the dough’s volume through CO2 gas. This makes for a more risen, tender  crust.

Second, it makes the dough slacker and more extensible, which increases the dough’s stretchabil­ity, or sheetability. This is accomplished by gluten-relaxing enzymes and by a small amount of water produced during fermentation. The main gluten-relaxing enzyme is protease. The fermentation proc­ess also yields amylase enzyme which converts the starch in the dough to dextrin and maltose.

Third, fermentation enhances the flavor and aroma of the crust. This is accomplished by production of certain acids—namely, lactic acid and acetic acid. These acids promote denaturalization of flour proteins during baking which, in turn, create the wonderful yeast-bread flavor of a properly-risen pizza crust. Generally speaking, the more fermenta­tion there is, the more flavor there is, up to a point. Acids also have the effect of increasing the dough’s extensibility.

Fourth, fermentation produces propionic acid, which acts as a natural mold inhibitor in breads and pizza crusts. The more fermentation there is, the greater the amount of propionic acid and, as a result, the greater resistance to mold growth. This has little application for a pizza that’s consumed shortly after baking, but it could be a consideration in production of parbaked crust.

Fifth, fermentation in the proper amount greatly reduces, even eliminates, bubbling in crusts during baking. For more on this see the Crust Bubbling discussion in the Dough and Crust Trouble-shooting chapter.

Factors Affecting Amount of Rise

To obtain a quality crust the proper amount of dough rise must be achieved before baking. Too much or too little can result in a sub-standard product. The amount of rise is determined by two main factors:

  1.   Amount of yeast in the dough;

  2.   Rate of fermentation by the yeast—that is, how quickly the yeast digests sugar. This is known as yeast activity.

The amount of yeast is determined by either the recipe or the dough-maker’s discretion. The rate of fermen­tation is determined by a number of dough conditions. So to change the amount of rise, a pizze­ria can change the yeast portion (the more yeast, the faster the rise) and/or change one or more conditions affecting fermentation rate.

Conditions Affecting Fermentation Rate

A number of conditions affect the rate of fermenta­tion, or the rate at which yeast digests sugar.

DOUGH TEMPERATURE. Dough temperature is a key factor affecting fermentation rate. At 33 degrees F yeast works very slowly. As temperature rises, fermentation contin­ues to accelerate up to 100 degrees, after which it begins to slow down until it reaches approximately 140 degrees, when yeast dies. The rule is: For every 18 degrees F (or 10 degrees C) increase in dough temperature (up to 100 degrees F), yeast activity doubles, or increases by 100 percent. So, for example, the fermentation rate of 88 degree F dough will be twice that of 70 degree dough; and 70 degree dough will be twice that of 52 degree dough.

For fastest fermentation, bring dough from the mixer at 90 to 100 degrees F and keep it there. For slowest fermentation, bring it from the mixer at 65 degrees or below and cool it quickly down to 32 degrees. Because coldness acts to retard fermenta­tion, bakers often call cold dough retarded dough and the refrigerator it’s kept in is called a retarder. (For more information on managing dough tempera­ture, see the chapter on Dough Manage­ment.)

As the season changes so does inside air tempera­ture. And as air temperature changes, so does dough temper­ature, which affects the rate of fermentation. For that reason many pizzerias reduce the yeast portion in summer and increase it in winter. The change may be as much as 20 to 30 percent. Another way to counteract seasonal temperature changes is to adjust dough water tempera­ture—warmer in winter, cooler in summer. (For more information on dough water temperature, see the section on Dough-making Steps in the Dough-making chapter.)

AMOUNT OF SUGAR. Sugar is what yeast eats. Mix­ing small amounts of sugar into dough—up to 5 percent of flour weight—speeds fermentation. Over 5 percent, sugar pulls water from the yeast cell by osmosis, which slows down fermentation. To over­come this effect, yeast con­tent is often increased for sweet doughs.

TYPE OF SUGAR. Yeast responds more quickly to some sugars than to others. It digests glucose, sucrose, and fructose the quickest. However, it doesn’t begin to digest maltose until these three sugars are nearly used up. On the other hand, lactose, or milk sugar, is not digested by yeast at all and, therefore, doesn’t promote fermentation. In fact, lactose can actually slow down fermentation due to it’s lowering of the dough’s pH.

AMOUNT OF AMYLASE AND DAMAGED STARCH GRANULES. Dough develops sugar when amylase enzymes decompose damaged starch granules into maltose. So the more amylase and/or damaged starch granules there are, the more maltose is produced. Amylase content is increased by adding any one of several amylase-contain­ing ingredients, such as malted flour or fungal enzyme. It also could be heightened when sprouted wheat is used in making flour. To maintain consistent amylase con­tent in a brand of flour, millers adjust the amount of malt or enzyme that they mix in.

AMOUNT OF SALT. At levels of one percent or less of total flour weight, salt has little or no effect on fermentation. However, over one percent it begins to pull water from yeast by osmosis, which slows down fermentation. At two percent the slowing effect is quite noticeable. In addition to sodium chloride, other chlorides will produce that effect, as well.

ACIDITY. Fermentation is fastest in a moderately acidic medium (pH4.0 to 6.0). Typical pizza dough should have a pH in the 5 range.

AMOUNT OF NUTRIENTS. To support fermenta­tion yeast needs nutrients—that is, nitrogen, vitamins, and minerals. Much of those elements are provided by flour and water. However, if needed, additional amounts can be added in the form of “yeast food.” Yeast food is a broad name for chemi­cals that stimulate fermentation. The basic ingredi­ent in yeast food is an ammonium salt—namely, ammonium sulfate, ammonium chloride, or ammo­nium phosphate—which supplies nitrogen to the yeast.

In addition, some yeast foods also contain oxidants, such as potassium bromate, which condition the gluten, along with salts for adjusting dough pH. Because of their various chemical make-ups, a yeast food, if it’s used, should be carefully selected to complement the type of water.

TEMPERATURE OF REHYDRATION WATER. Active dry yeast must be rehydrated before using. During rehydra­tion the yeast’s cell wall absorbs water and resumes its normal, firm condition. However when rehydrated in cold water various materials are leached from the yeast before the cell wall can firm up. This results in a lower fermenta­tion rate and also creates a stickier, slacker dough which may not bake up well. For that reason a dough-maker should always measure the tempera­ture of rehydration water.

TYPE OF YEAST. How quickly yeast begins fermen­ta­tion depends on the form used. Mainly, compres­sed yeast is the quickest, instant yeast is next, and regular active dry yeast is slowest.

Rehydration

Except for instant dry yeast, it’s usually best to rehydrate yeast, or combine it with water before mixing. The resulting liquid is called “yeast water” or rehydration water. Use approximately 10 percent of the water called for in the recipe, but not less than 4-times the weight of yeast. For example, 4 oz of yeast would require a minimum of 16 oz, or one pound, of rehydration water. Even though instant yeast is typically added dry to the dough mix, it can be rehydrated, as well, if the operator chooses.

Rehydrate yeast for 5 to 10 minutes before mixing. Do not rehydrate it over 15 minutes.

Some dough-makers like to start the fermentation process in the water. This assures them that the yeast is alive. To do that, stir in a pinch of sugar or a sprinkle of flour before adding the yeast. After 5 to 10 minutes a foam will form on top, an indication that the yeast is starting fermentation, or “bloom­ing” as it’s called. If no foam develops, that means the yeast is dead. Because salt inhibits yeast activity, do not add salt to the water until just before mixing.

Before adding yeast water to the mixer, give it a stir to disperse the yeast.

Varieties of Yeast

Yeast comes two basic ways: wet and dry. Wet yeast includes compressed, crumbled, and cream varieties. Dry yeast consists of regular active dry yeast, instant dry yeast, and protected dry yeast. In total there are six vari­eties of yeast. Each is discussed separately.

Compressed Yeast

Compressed yeast—also called cake, block, fresh and baker’s yeast—is the oldest of the six forms of yeast. When a recipe simply calls for “yeast” this is usually what’s meant. It comes in one pound blocks and has a 70 percent moisture content.

Preparation and Usage

Before mixing, crumble compressed yeast into warm (70 to 90 degree F) water and let sit for 10 minutes. It can also be crumbled and added directly into the flour, but we don’t recommend this method because it might result in uneven distribution of the yeast.

The amount of yeast used depends on the rate of fermentation, or speed of rise, desired. And the speed of rise desired depends on whether the dough will be made into pizza soon after mixing or will be retarded for, say, three days. The sooner the dough will be used, the more yeast that’s needed. The later the dough will be used, the less yeast that’s needed. In addition, many external factors affect fermenta­tion rate (discus­sed above). A change in any of them might dictate a change in yeast amount. So the rule is: Use whatever amount of yeast it takes to achieve the desired amount of rise. Typically speaking, that amount would be in the range of 0.5 to 3 percent of flour weight for compressed yeast. (Regular active dry yeast would be about 50 percent of that and instant dry yeast would be about 33 percent.)

Because of its high moisture content, compressed yeast must be kept refrigerated. Probably the biggest mistake in using compressed yeast is exposing it to room tem­perature for more than a few minutes. Too often dough-makers set it on a table for an hour or two. It should be brought from refrigeration just before using and put back right afterwards.

Storage

Refrigerate compressed yeast at 35 to 42 degrees F. One manufacturer states that the shelf life of unopened compressed yeast is eight weeks. However some dough experts put it at 4 to 6 weeks under excellent storage condi­tions. Proper refrigeration is critical. A researcher points out that at 32 to 42 degrees F it can lose as much as 10 percent of its gassing power over a 4-week period. By comparison, at 45 degrees it loses about 15 percent, and at 95 degrees it loses 50 percent in three to four days. Once it begins to decompose it deteriorates rapidly.

To be safe you should use opened yeast within two weeks, although one yeast company allows up to eight weeks if kept sealed in foil or moisture-proof freezer wrap.

The same company also says compressed yeast can be frozen for up to six months if kept below 0 degrees F, tightly wrapped in foil, and maintained at a constant tempera­ture. That means no thawing and re-freezing. If frozen, it should be thawed gradually in a refrigerator. How­ever, other experts say it shouldn’t be frozen at all, as ice crystals rupture the yeast cells and reduce leavening power. In the final analysis, with weekly or bimonthly delivery there is no need to freeze yeast, anyhow.

During prolonged refrigeration a whitish powder may appear on the surface while the inside retains a normal creamy color. The white coating is dried-out yeast. It normally doesn’t affect yeast performance. When stored above 50 degrees F, surface mold may develop, in which case the yeast should be discarded.

There should be an expiration date on the case. If you receive yeast in less than case quantities, ask the dis­tributor for the date.

Advantages & Drawbacks

The main advantage of compressed yeast is that it can tolerate a wide range of water rehydration tempera­tures, ranging from 50 degrees to 100 degrees F. (Dry yeasts don’t.) That reduces the potential for mistakes, especially when doing cold water mixing, as might be done with a cutter-mixer. A second advantage is that it starts fermentation in a very short time after hydration. The main draw­back is that it has a short storage life, which is shortened even more if not kept cold. Because of that it’s losing in popularity to active dry yeast.

Crumbled Yeast

Crumbled yeast, also called bulk crumbled yeast, is compressed yeast in crumbled form. It comes in 25 and 50 lb plastic bags and is used mainly by large volume commercial bakeries. It’s easier to handle than com­pressed yeast.

The same storage and handling methods apply to crum­bled yeast as to compressed.

Cream Yeast

Cream, or liquid, yeast is used only by large whole­sale bakeries. It’s delivered in refrigerated tanker trunks. Bakeries like it because it eliminates rehydrating yeast and also fits easily into continu­ous dough-making systems.

REGULAR Active Dry Yeast

Regular active dry yeast—commonly called Active Dry Yeast, or ADY for short—has undergone a drying process that reduced its moisture content to about 8 percent. It comes in dry granular form and is packed in cans and vacuum-sealed bags. It has greatly extended storage life and resistance to adverse storage conditions.

Rehydration and Usage

For rehydration, sprinkle the yeast over 100 to 110 degrees F water, stir thoroughly to dissolve, and let sit for 10 minutes. Staying within that tempera­ture range is critical for opti­mum yeast performance. When rehydrated in colder water it leaches materials (i.e., glutathione) from yeast cells, which results in less fermentation and also produces a stickier, slacker (more extensi­ble) dough. Do not rehydrate yeast over 15 min­utes.

When substituting ADY for compressed yeast, the ratio is about 50 parts ADY to 100 parts compressed, or 50 percent. For example, 1 oz ADY replaces 2 oz compressed. The exact ratio varies from brand to brand. Also, increase the dough water by an amount equal to the weight of the dry yeast.

Active dry yeast undergoes slower fermentation than compressed yeast and instant yeast. Because of this it’s often recommended for retarded dough (i.e., dough that’s refrigerated for using a day or two later).

Storage

An unopened package (vacuum-sealed or flushed with nitrogen) has a one year shelf life if stored at 70 to 80 degrees F. Once opened it should be kept sealed and refrigerated. Roll the foil bag up tight to the yeast (to expel air) and keep it in an airtight container (to exclude moisture). Stored that way, one manufacturer says it keeps for 6 to 8 weeks. Before rehydrating cold yeast, bring the portion to be used up to room temperature.

It can also be frozen for up to six months in an airtight container or in freezer wrap, if it hasn’t been frozen before. Keep it at a constant 0 degrees F—no thawing and re-freezing.

Advantages & Drawbacks

The main advantage of active dry yeast is its extended storage life and ease of handling. The main drawback is its intolerance to colder rehydration water. It must be rehydrated at 100 to 110 degrees F—no more, no less. A second possible drawback is that it needs slightly more fermen­tation time than compressed yeast. However, for use in retarded doughs this could be an advantage.

INSTANT Dry Yeast

Instant dry yeast, referred to as instant yeast, for short, is abbreviated IDY and IY and is also some­times called instant blending, high activity, and quick rising yeast. It’s made with a high-activity strain of yeast and consists of a smaller granule than regular active dry yeast. It also has been treated with an emulsifier for quick moisture absorption. Because of all that it starts fermentation more quickly than does active dry yeast. Typically it’s mixed dry. However it can be rehydrated, if desired.

Dry mixing, Rehydration, and Usage

Unlike other forms of yeast, the typical procedure for adding instant yeast is the dry mix method. Instead of rehydrating, the yeast is either mixed with the flour or sprinkled on the dough after one minute of mixing. The exact procedure can depend on final dough temperature. Here’s what one manu­facturer recommends.

WARM DOUGH MADE IN A PLANETARY MIXER. For dough that’s 75 degrees F or higher, add the yeast to the flour, blend at low speed for 30 seconds, then add the remain­ing dry ingredients, oil and water, and mix as usual.

COOL DOUGH MADE IN A PLANETARY MIXER. For dough that’s under 75 degrees F, rehydrate the yeast prior to mixing and blend all ingredients at low speed until thoroughly com­bined, then continue mixing at a higher speed if it’s called for.

SHORT-MIXED DOUGH. For short-mixed dough, such as cold dough (below 75 degrees F) or dough made with a cutter-mixer, you should rehydrate the yeast first. This allows for uniform dispersion of yeast in the dough. Follow the manufacturer’s instructions. It usually calls for sprin­kling the yeast over 95 degrees F water and letting it set for 10 minutes. Some experts say that this specific temperature can be critical for opti­mum yeast performance. They say that rehydrating at a wrong tem­perature leaches materials from the yeast cell, which reduces fermentation and also causes stickier, more extensible dough. However, a producer of instant yeast says that the product can be rehy­drated within the relatively wide water tempera­­ture range of 90 to 110 degrees F.

When substituting instant yeast for ADY, use about 75 percent as much. In other words, 3/4 oz of instant replaces 1 oz of ADY. When substituting instant for compressed, use about 33 percent as much. For example, 2/3 oz of instant replaces 2 oz of compressed. These ratios vary slightly from brand to brand. When substituting instant for compressed, increase the dough water by an amount equal to two times the weight of the instant yeast.

Storage

An unopened package has a one year shelf life if stored at 70 to 80 degrees F. Once opened it should be kept sealed and refrigerated. Roll the foil bag up tight to the yeast (to expel air) and keep it in an airtight container (to exclude moisture). Stored like that, one manufacturer says it keeps for 3 to 6 weeks, although some experts say it’s best to use it within two weeks. Before rehydrating cold yeast, bring the portion to be used up to room tempera­ture.

Advantages & Drawbacks

Instant yeast has the same advantages as ADY, plus it needs no rehydration before mixing (although it can be rehydrated if desired). At one time it was more expensive than ADY, but that may not be the case any more.

PROTECTED Dry Yeast

Protected dry yeast, called PADY or PDY for short, is ADY that has been sprayed with a coating to protect it from oxygen and moisture—two enemies of yeast during storage. Because of its protective coat­ing it’s used in mixes and pre-mixes. It also has a long starting time for fermenta­tion, which can make it useful for retarded dough. There’s also a protected instant dry yeast which has the same extended shelf life as does PADY, except with the performance characteristics of instant yeast.

Summary Recommendations

 1.   Always follow the instructions on the package. The procedures in this chapter are general­ized. Actual methods may differ between brands. If in doubt about what to do, contact the manufacturer for details. A phone number is usually on the package.

 2.   Rehydrate at proper temperature for 10 minutes, but not more than 15 minutes. Always measure water temperature with an accurate stem or elec­tronic thermometer, especially when using dry yeast.

 3.   Store yeast properly. Keep it refrigerated and tightly sealed after opening.

 4.   Reduce the yeast portion in summer and increase it in winter. Or, lower dough water temperature in summer and raise it in winter. Most pizzerias must do one of those two things to main­tain a consistent amount of rise.

 5.   Check out various brands and select the best one for your system. But also consider price. Sometimes there’s not enough differ­ence in performance to warrant a big difference in price.

 

Chemical Leaveners


Although most pizza dough formulas use only yeast for leavening, a few formu­las include a small amount of chemical leavener as well. It can be used with both thin and thick crust. Chemical leavening is most commonly used in frozen crusts and mixes.

The most common chemical leavener is baking powder. There are various types, but all of them consist of sodium bicarbonate, or baking soda, plus an acid-reacting chemical that’s needed for gas production. Depending on the type of acid-reactor used, gas produc­tion will be slow or fast, immediate or delayed. Typical household “double-acting” baking powder slowly releas­es 20 to 30 percent of its gas in the cold dough and quickly releases the remainder when heated in baking.

To test a chemical leavener, try adding 1/2 oz baking powder per 10 lb of flour (in addition to yeast).

 

Salt


Although the amount is small, salt—or sodium chloride—plays an important role in pizza crust. First, it improves flavor. In addition to adding a slight salty taste, research shows that it enhances certain other flavors, increases the perception of sweetness and, most important, creates a flavor balance. Second, it strength­ens gluten, making it tighter and more elastic, which, with full proofing, could create a more highly risen crust. Third, when used in amounts over 1 percent of flour weight, it slows down fermentation (which may or may not be an advantage depending on your fermentation requirements). Lastly, it helps prevent bacterial growth in dough, although that is seldom a problem in pizze­rias.

A typical pizza dough contains 1.0 to 2.5 percent salt (compared to total flour weight). Under 1 percent would be considered light salt; over 2.5 percent is heavy. If you’re supplementing white flour with other flours or meals, calculate the percent of salt based on total weight of all flours, not just white flour. Under 1 percent salt has little or no effect on fermentation; over that amount tends to slow it down.

Because salt strengthens gluten, dough with 2 percent salt may require more mixing time than dough with little or no salt, to achieve the same level of gluten development.

Recently there has been a trend toward less sodium in food. So some bakers have replaced salt with a 50:50 mix­ture of sodium chloride (salt) and potassium chlo­ride. The result on dough is the same, with a nearly imperceptible difference in flavor (which probably couldn’t be detected in pizza). This mixture is something a pizzeria might consider when designing a “healthy” pizza.

 

Sugar


An excellent crust can be made without sugar, shortening or any of the other additive ingredients. However, a number of pizze­rias include sugar because it produces several distinct effects.

Effects of Sugar

First, because it’s food for yeast, sugar alters the rate of fermentation. Up to 5 percent sugar speeds up fermentation. Over 5 percent begins to slow it down, however.

Second, it increases crust browning. This could allow a pizzeria to have a shorter bake time or a lower oven temperature. However, keep in mind that bake time must be long enough to insure full internal doneness, especially of that part of dough which contacts the sauce.

Third, it enhances flavor and aroma.

Fourth, white sugar produces a softer, whiter internal texture or crumb. This occurs because sugar delays the coagula­tion of gluten and gelatinization of starch during baking—in effect, causing the crumb to be “less baked” which, in turn, makes it more tender.

Fifth, it increases a product’s shelf life by increasing its moisture retention. For pizzas that are eaten immedi­ately, that’s of little concern.

In conclusion, each of the above conditions can be either an advantage or a draw­back depending on what you want in your dough and crust.

Types and Amount of Sugar

There are many types of sugar—often referred to as sweeteners—that are used in baking. They come in dry (granular) and liquid (syrup) forms.

The main sugar used in pizza recipes is sucrose, or granulated table sugar. It comes from sugarcane and sugar beet. It can be used successfully in pizza crust in any amount from 0 to 10 percent but, when used, is most typical­ly added at a 2 to 5 percent level (of flour weight). When adding sugar to a recipe, increase the water portion in an amount equal to 25 percent of added sugar weight.

Another widely used sugar in baking is corn syrup, at one time called “glucose”—a reference to the type of sugar it contained. Corn syrup is produced from corn starch. It and other liquid sugars have been gaining in popularity with bakeries because of ease of handling and blending. When substituting syrup for sugar, the portion of water may need to be decreased slightly.

Other types of sugars that find use in baking are brown sugar (under-refined sucrose), dextrose (corn sugar), honey, molasses, malt, sorghum, and maple sugar. Most of them can be purchased in either liquid or dry form. Some may add a slightly different flavor profile to the crust and, so, might be worth testing in place of sugar.

The last sugar to consider is lactose, or milk sugar. It’s contained in non-fat dry milk and, in more concentrated form, in whey—a by-product of cheese production. Lactose is different from other sugars in that it imparts sweetness and browning to crust but isn’t digestible by yeast. During prolonged fermenta­tion other sugars can be nearly consumed by the yeast, which reduces their effect on crust browning, flavor, and tenderness. This doesn’t happen when using lactose. However, calcium in the milk can increase the rate of fermentation and, so, can result in an increase in the rate of dough rise.

Sugars and syrups vary greatly in their sweetness level. For example, on a weight basis lactose has 15 percent the amount of sweetness of sucrose, and corn syrup provides 30 to 60 percent as much sweetness as sucrose, depending on how the syrup is made. Sugars also vary in their effect on crust browning and texture.

In conclusion, for a typical pizza crust the recom­mended sugar is sucrose, or table sugar. However, lactose might be used to achieve extra browning without added fer­mentation, and one of the syrups might be tested in a specialty crust.

 

Oil & Shortening


Chemically, oil and fat are the same. The difference is: Oil is liquid at room temperature, fat is solid. Bakers often refer to fat as shortening and to oil as liquid short­ening. For brevity, we call oil “oil.” Most pizzerias use oil instead of shortening because it’s more convenient.

As with sugar, oil is an optional ingredient. It produces various effects in dough and crust. Whether those effects are an advantage or drawback depends on what you want to achieve.

Effects of Oil & Shortening

First, oil increases the extensibility of dough, making it less springy and easier to manipulate. It does that by coating the gluten and starch granules—in effect, providing lubrication that prevents them from adhering as tightly together. The more oil, the more lubrication. Other ways to increase extensibility are to use a lower-protein flour, allow more fermentation time, warm up the dough, or include an appropriate dough additive, or relaxer.

Second, for the same reason that it makes dough more exten­sible, oil also makes crust more tender. The more oil, the more tenderness. Too much oil can result in a crust that lacks the “pull” or bite that many people associate with pizza.

Third, oil can enhance flavor. It can do that by impart­ing its own flavor, depending on the amount and type of oil used. In addition it tends to absorb and retain other flavors and aromas within bread.

Fourth, it lengthens the shelf life of the finished product. However, since most pizzas are eaten immediately, having a longer shelf life is of minor concern.

Fifth, a lot of oil in a recipe can make dough more slippery in the mixer. This reduces the amount of mixing friction that results when the dough rubs against the mixing bowl which, in turn, reduces the amount of heat that builds up within the dough.

Sixth, when shortening is added in the form of hard fat flakes (i.e., flakes of frozen solid shortening) it can create larger cells within the crust, which some pizza-eaters refer to as “flaky crust.” For best results, add the fat flakes at the end of the mixing cycle to retain their integrity within the dough. Use an amount equal to 8 to 12 percent of flour weight. Store hard fat flakes in a freezer. Bring them out just prior to using and return them to the freezer immediately. Hard fat flakes might be used by a frozen pizza manufacturer, but aren’t typically found in a pizzeria.

Lastly, when used in large amounts, oil greatly increases a crust’s caloric level, or the calories per ounce of crust.

Types and Amount of Oil & Shortening

Probably the most commonly used oils in pizza crust are olive oil, corn oil, and vegetable oil blends. Other oils that can be used are canola, soybean, peanut and cottonseed oil. Less common oils are sesame, sunflower, and safflower seed. Coconut, palm kernel, and palm oil are an option if highly saturated fats don’t bother you. If you prefer solid shortening, some options to choose from are butter, margarine, lard, and hydrogenated vegetable shorten­ing.

A Word on Olive Oil

Olive oil is commonly associated with pizza and Italian cooking. Ninety-eight percent of the world’s olive oil comes from the Mediterranean region, with Italy, Spain, Greece, and France being major producers. Along with being used in dough, it’s sometimes added to sauce and also drizzled on top of pizza before baking. There are three categories of olive oil: Virgin, Regular (formerly called Pure), and Pomace.

Virgin olive oil is the first oil to be extracted from grinding and pressing olives, a procedure some­times called “cold pressing.” This oil undergoes no further processing. The result is an oil with greenish color and a distinctive olive flavor. Contrary to popular belief, a darker color does not always indicate a stronger flavor. Virgin oil is mainly used in salads and sauces but can be added to anything where an olive flavor is desired. Two “grades” of virgin olive oil are on the market: Extra virgin and virgin. Extra virgin oil has less than 1 percent acidity (or less than 1 percent free oleic acid) and is consid­ered “the best.” Virgin, sometimes also called fine virgin, can have 1 to 3 percent acidity, but most of it has less than 1-1/2 percent acidity and, when it does, it might be labeled superfine virgin. It’s used for the same purposes as extra virgin oil but some experts consider it to be of slightly lower quality.

Regular olive oil, denoted only as “olive oil” on the label, is oil left from the cold pressing that was too high in acidity to be classified as virgin, so it under­goes a refining process that reduces its acidity. After proces­sing, 15 to 20 percent virgin oil is blended with it to enhance flavor, color, and aroma. Regular olive oil often has the term “pure” or “100 percent pure” underneath the name. It’s weaker in olive flavor than virgin oil. It also has a high­er burning point than virgin oil and, so, is used mainly as an all-purpose cooking oil for sautéing. However, it can be added to heavy tomato-based sauces and used on salads when the full-bodied olive flavor of virgin oil is not desired.

Pomace olive oil (or olive pomace oil) is oil extracted from the solid residue, called pomace, that remains after pressing the olives. It’s refined by the same process as other seed oils (i.e., peanut, corn, etc.). It may or may not be blended with virgin oil. When not, it’s sometimes marketed as light or extra light oil. The result is a color­less, tasteless, odorless product. It can be substi­tuted for other vegetable oils in cooking and baking. When it’s desirable to use olive oil because of its high mono­unsaturated fat level, but the strong olive flavor is unwanted, pomace or light olive oil is the type to use. It’s also the cheapest.

In conclusion, no type of olive oil is best—it just depends on the effects you want to achieve. If you want a full-bodied olive flavor, use extra virgin or virgin oil. If you want a hint of olive flavor, use regular or pure olive oil. If you want no olive flavor, use light pomace oil.

Amount

Oil can be successfully used in pizza crust in any amount up to about 30 percent, although more is possible. For example, the range of shortening in pie dough is 50 to 100 percent of flour weight. Typically, however, dough for thin crust pizza has 0 to 3 percent oil and thick crust has 4 to 15 percent.

When increasing a recipe’s oil portion, the water portion must usually be decreased by an amount equal to 50 percent of the weight of extra oil. When increasing the amount of solid shortening, decrease the water portion by 33 percent of shortening weight.

Health Considerations

There has been rising interest in the health aspects of oil because of its effect on cholesterol level and heart disease. Basically, research says that oils high in satu­rated fat stimulate the body to produce harmful choles­terol, whereas those high in unsatur­ated fat (which are conversely lower in saturated fat) do not. So, when fat must be consumed, unsatur­ated fat is preferred over saturated.

Saturated vs. Unsaturated

Pizzerias interested in creating “healthy” pizza might consider two moves: (1) Reduce oil portions in recipes and/or (2) use low-saturated oils in place of high-satu­rated oils. For reference, here’s a list of oils divided into low, medium, and high saturation.

LOW SATURATED OILS (under 20 percent satu­rated). Oils with less than 20 percent saturated fat include canola (also called rapeseed oil), olive, corn, soy­bean, sunflower, safflower, and peanut oil. Some mar­garines are under 20 percent saturated fat, also. Canola oil is the lowest in saturated fat, at 6 percent. Also of interest, the olive oil people point out that their oil is highest in monounsaturated fat, which makes it lowest in polyun­saturated fat—a fact which they feel, based on nutrition­al research, makes olive oil the best choice for promoting good health. This, of course, should be welcomed news to many pizzeria owners who have been using ample amounts of olive oil for years. For further informa­tion about olive oil, contact the Bertolli Nutrition Center, P.O. Box 2617, Secaucus, NJ  07096‑2617, or the International Olive Oil Council, 800-232-6548.

MODERATELY SATURATED OILS (20 to 40 percent saturated). Oils with 20 to 40 percent saturated fat include cottonseed oil and some hydro­genated vegetable shortenings.

HIGHLY SATURATED OILS (over 40 percent saturated). Oils with over 40 percent saturated fat include palm oil (49 percent), cocoa butter (60 percent), palm kernel oil (81 percent), and coconut oil (86 percent). They’re sometimes known as “the tropical oils.” For reference, butterfat is 62 percent saturated and lard is 40 percent.

Cholesterol Content

Of lesser significance healthwise, but still a concern to some people, is the cholesterol level of food. Basically, cholesterol is found in animals; plants don’t have it. So, fats from animals, such as butter­fat, lard, and beef suet, contain some cholesterol; vegetable oils do not. This fact gives rise to the claim “100 percent cholesterol free” which appears on some oil labels and fast-food menu boards. However, according to some nutritionists, of greater impor­tance is the percent of saturated fat, which usually isn’t listed.

Storage

In contact with air, oil undergoes oxidation, or becomes rancid. This process is accelerated by moisture, light, and high temperature. Unfortu­nately, rancid oil has a distasteful odor and flavor.

To reduce oxidation and rancidity, store oil in an air-tight container in a cool, dry place that’s protected from light. In a warm pizzeria kitchen, that place might be a refrigerator. If the oil solidifies when cold, simply let it warm to room temperature before using. Also, a thin surface of oil, such as on the side of a large oil can, oxidizes rapidly. Because of that, it’s not good practice to refill oil cans unless they’re thoroughly washed. Olive oil, when stored in a closed, light-proof container in a cool, dry place, will keep for up to two years.

 

Non-fat Dry Milk


Non-fat dry milk—called “milk solids” and also NFDM for short—is a common ingredient in bread. At one time fluid milk was used, but has been replaced by NFDM because it’s easier to use.

Effects of Non-fat Dry Milk

Large bakeries once added NFDM at 6 percent of flour weight. At this level it’s the same as replacing dough water with skim milk. Today, however, they use whey and milk replacers, instead, because they’re cheaper.

When NFDM is added to pizza crust it creates the follow­ing effects. First, it enhances the crust’s nutri­tional value by adding protein, vitamins, and minerals.

Second, it increases the dough’s fermentation tolerance, which means it can undergo greater fermentation with­out collapsing.

Third, it creates a whiter, tenderer crumb and also enhances crust volume when full fermentation is applied.

Fourth, it increases browning. This results from the lactose contained in NFDM (which is 50 percent lactose by weight). If baking doneness is determined by browning, a pizza can be under-baked when NFDM is first added to a recipe. Oven temperature might need to be lowered and baking time lengthened to match crust browning with internal doneness.

Fifth, non-fat dry milk adds flavor and richness to the crust, especially if whole milk or buttermilk solids are used.

Sixth, it retards staling.

Seventh, it’s possible for the calcium in the milk to cause an increase in the yeast’s fermentation rate.

As with sugar and shortening, whether the above effects are an advantage or drawback depends on how you want your dough and crust to perform.

Amount

Non-fat dry milk can be used successfully in pizza crust in any amount up to about 6 percent, although the most com­mon level is 1 to 2 percent of flour weight. Mix it into the flour, rather than with the water, to prevent lumping.

NFDM tends to strengthen or tighten a dough during fermentation, so it might need to be slacker coming from the mixer. As a rule, when adding NFDM to a recipe, increase the water portion by an amount equal to 75 percent of the NFDM weight. You may also need to give dough more relaxing time before rolling, as dry milk strength­ens gluten elasticity.

Whey and Other Diary Products

Over time, the price of non-fat dry milk has risen markedly. For a substitute the dairy industry has introduced whey—a by-product of cheese-making—and various milk replacers. Whereas NFDM contains 50 percent lactose, whey contains about 70 percent, plus it’s often cheaper. Whey can be purchased whole or as a blend with other dough-enhancing ingredients. Whey produces effects similar to those described above. However it produces a more relaxed dough than does NFDM and, therefore, is preferred for sheeted doughs.

For flavor variation, try buttermilk solids or high-acid buttermilk powder in place of non-fat dry milk.

Storage

Dry milk absorbs moisture. When its moisture level exceeds 5 percent it cakes and becomes stale. So store it in a cool, dry, well-ventilated place. It also absorbs odors so keep it away from strong-smelling products, or wrap it tightly.

 

Eggs


Eggs, although seldom used in pizzerias, are used by bakeries to impart a richer color, flavor, and texture to bread. It also enhances nutritional value. The amount used ranges up to 5 percent of flour weight, with 1 to 2 percent being typical for lean breads.

Eggs come fresh (in the shell), frozen, and dried. Bakeries tend to use frozen and dried for conven­ience and consistency. Also, separated yolks and whites are available.

Of possible interest to pizzerias is the fact that bakers add 1 to 2 percent egg whites to hard rolls and hearth-baked breads to give them a crispier crust. A pizzeria might test this in their pizza dough to see if it makes a crispier crust. An instantized dried egg white has been produced, which could make using egg whites more convenient.

When adding fresh eggs to a recipe, reduce the water portion by an amount equal to the egg weight.

When using and storing dried or frozen eggs (or egg whites), follow the manufacturer’s directions.

 

Flavorings & Colorings


Some pizzerias want a traditional color and flavor to their crust; others seek something unique. And some want both—a traditional crust and a specialty one. Of course there are no rules governing the ingredi­ents in a specialty crust. Experimentation—or trial-and-error—is how it’s made. However, should you desire to create something unique, here’s some ideas for getting started.

Flavor Variations

GARLIC & ONION. A traditional pizza crust flavor­ing is garlic. You can add it as garlic powder, garlic oil, concentrated base, or crushed/pureed fresh garlic. It’s potent, so very little is needed. Add just enough to give the faintest hint of garlic—it should barely be detectable when eating the pizza crust. A similar flavor is onion. You also might try a garlic-onion combi­nation.

For pureed fresh garlic or garlic powder, test 1/3 oz (one tablespoon) per 25 lb of flour. Mix garlic powder with the salt and sugar, or into the water, to insure complete dispersion. Mix fresh garlic into the oil. If oil isn’t used, mix it into the water. Be aware that garlic and onion relax gluten, thereby causing a slacker dough. This might necessitate using a higher gluten flour. Also, large amounts of onion and garlic can depress yeast activity and, therefore, necessitate an increased yeast portion.

CHEESE. Cheese can impart a different, full-bodied flavor to crust. Try firm, flavorful varieties such as sharp cheddar or Parmesan and Romano. Or try a cheese powder—there are many available. Fresh cheese must be chopped fine or grated. Start the testing with 2 lb cheese per 25 lb of flour.

BUTTER. Some people like a buttery flavor to their crust. You can try adding butter instead of oil, but you’ll need an ample amount for the flavor to come through. There are also many butter flavorings avail­able—natural and artificial—in paste, powder, and liquid forms. In addition to butter (flavor) in the dough, try brushing the outer crust with butter or butter-flavored oil after baking. When adding concentrated butter flavor, ask the manufacturer for usage guidelines.

HERBS & SEEDS. There are numerous herbs, seeds, and seasonings that can be tried in dough. Typical ones are pars­ley, sage, rosemary & thyme (Scarborough Special), basil, oregano, marjoram, fennel, celery seed, tarragon, white and black pepper, caraway, dill, chervil, and chili powder. Try them individually or in combinations. For best flavor retention, mix the seasoning with the recipe oil, shake well, and let stand overnight. Herbs vary in potency, so the amount will vary with the type of herb. Generally speaking, try 10 tablespoons dry herb—which ranges from 1/4 to 1/2 oz depending on the type of herb—per 25 lb of flour.

CURED MEAT. Cured, hard sausage or ham, such as Genoa salami or prosciutto, can be diced small and added to dough. Start the testing with 5 lb meat per 25 lb of flour.

VEGETABLES. Certain vegetables in dried or cured form can be added to bread for unique flavor. For example, test the addition of finely chopped ripe olive to your dough formula.

BEER. Substitute beer for part or all of the water. It imparts an interesting flavor. For starters, substi­tute 20 percent of the water with beer.

BUTTERMILK. Substitute buttermilk for a portion of the water. Start with 20 percent.

VIRGIN OLIVE OIL. Try adding 5 percent fine virgin or extra virgin olive oil for a flavor twist.

DIFFERENT SUGAR. If the recipe calls for sugar, try using brown sugar, honey, molasses, or some other sweetener in place of white sugar. See the Sugar section for details.

SOUR DOUGH STARTER. Try one of the powdered sour dough starters or make your own starter. Sour dough starter contains mainly lactic acid and acetic acid, which increases dough acidity. This may necessitate a slightly increased yeast portion.

SPECIAL FLOURS & MEALS. As already discus­sed, a portion of white flour can be supple­mented with other flours and meals to achieve a different crust flavor, texture, and color. At first substitute 5 to 10 percent. See the section on Flour—Supplemen­tary Flours & Meals—for details.

Most of those additions increase food cost. However, a many pizza-eaters will gladly pay a little more for the pizza-eating experience they like most.

Color Variations

WHITE. Some pizzerias want a pure white crumb to their crust. To achieve this, use a top grade bleached flour (i.e., patent flour) and a colorless oil. Also include 2 to 4 percent non-fat dry milk.

YELLOW. Others feel that a yellowish or creamy hue indicates richness. This can be achieved by including eggs (yolks) and/or yellow corn meal in the recipe. Test out paprika and tumeric, too. In addition, a touch of yellow food coloring will do it, although some feel it looks artificial and, therefore, recommend egg shade for a more natural-looking appearance. Finally, using unbleached flour will give a creamier appearance.

BROWN. Substituting 10 to 20 percent whole wheat (graham) flour for white flour will give that brown­ish tint of “wholesome peasant bread.” Caramel coloring can also be added.

NOTE: Adding and subtracting ingredients in a dough formula often changes dough consistency. To correct such a condition, a slight change in water portion and/or mixing time may be needed.

 

Dough Additives


For simplicity, we define “dough additives” as those ingredients that can be added to dough that haven’t already been discussed.

Dough additives play an important role in the highly mechanized baking industry. However, in a typical pizz­eria using the proper type and amount of ingredients and good dough-making procedures, a workable dough and excellent crust can be made with standard ingredi­ents only. So it’s recommended that you explore all conven­tional options before using an additive. This approach is suggested for three reasons. First, the best system or recipe is the simplest one that gets the job done. Second, most additives are designed to fix a certain problem or to function within a certain set of dough conditions or a certain dough-making process. If an additive is mismatched to the problem or conditions, bad results can occur. Third, many additives are powerful ingredients and, so, require specific methods. If not used correctly an additive can create more problems than it solves.

However, in spite of good recipes and procedures, there are times when an additive will solve a problem, improve a product, or just make life easier. This might typically occur with frozen dough, retarded dough, parbaked crust, or a mechanized commissary dough-making system.

How to Start

Dozens of companies make dough addi­tives. Combined, there are hundreds of different brands. To make sense of it, discussion of the basic types is provided here. However, bear in mind that there are numerous small differences between brands. So if you’re interested in trying an additive, collect information about the various brands, study the literature, talk to company representatives, then test two or three that appear to be best suited to your situation. Be sure to follow manufacturer’s directions.

Always test first. Do NOT just put an additive into your dough system simply because the literature says it will do such-and-such. An additive achieves a result by altering a dough’s chemical make-up. Since doughs vary in their make-up, so does the effect of the additive. With ten different dough recipes an additive will likely produce ten slightly different results.

Types of Additives

For simplicity, dough additives can be classified into ten groups:

•   Nutritional enhancements

•   Vital wheat gluten

•   Whey, milk replacers, protein supplements

•   Fermentation enhancers - yeast foods and water conditioners

•   Fermentation enhancers - amylase enzymes and malt products

•   Gluten relaxers - protease enzymes & reducing agents

•   Gluten strengtheners - oxidizing agents and dough strengtheners

•   Surfactants

•   Gums

•   Mold inhibitors

Many additives are a composite of ingredients from several groups, combined to create multiple effects. In addition, since additives are constantly being invented and refined, there’s probably some that don’t fit neatly into the above categories.

For information on additive companies, obtain the Buyers Guide issue of Baking Buyer magazine (816-756-1000).

                 Terminology Note

 

The term “dough conditioner” is widely used by the additive industry. They apply it to numerous chem­icals that alter dough’s properties in various ways, which means it covers a wide array of diverse ingredients. As such, the term is meaningless.

Nutritional Enhancements

Enriched flour comes with a full supply of vitamins and minerals. However it’s possible to buy unen­riched flour and then include a vitamin-mineral supplement in the pizzeria or commissary.

In addition, crust can be enriched with extra protein by adding high-protein soy flour or derivatives.

The dietary fiber content can be heightened by adding high-fiber cereal supplements (e.g., oat, soy, corn derivatives).

Lastly, salt substitutes are available for reducing sodium content. These might work in sauce, as well.

Vital Wheat Gluten

If you like your current flour but the protein level isn’t quite high enough, you can add vital wheat gluten. It’s dry powdered gluten that was made by washing the starch from dough, then drying the remaining gluten and grinding it into powder. Adding 1 percent vital gluten (based on flour weight) raises a flour’s protein (gluten) level about 0.6 percent. So, for example, if 3 percent vital gluten were added to a flour with 12.5 percent protein, it would raise the protein level to 14 to 14.5 percent—in effect, turn­ing a medium protein flour into a high protein flour. This allows a pizzeria that needs to make both a medium-protein and a high-protein dough to stock only one type of flour (a medium protein flour) and then add 3 to 4 percent gluten to it for creating a high-protein dough.

Manufacturers often combine vital gluten with other additives, such as emulsifiers, to achieve enhanced effects.

Whey & Milk Replacers

The industry has produced numerous, less expensive products to replace non-fat dry milk. There are two cate­gories of milk replacers: dairy based and cereal based. The latter type contains soy as the main ingred­ient.

Whey, a by-product of cheese-making that contains about 70 percent lactose, is usually a main ingredi­ent in any milk replacer. Whey can be purchased straight or combined with other ingredients such as cereal products (i.e., soy flour or corn solids). These additives add lactose and also protein to the dough, and create a similar effect on dough and crust as non-fat dry milk.

Fermentation Enhancers – Yeast Foods and Water Conditioners

To achieve maximum fermentation, yeast needs certain mineral nutrients. Flour and water provide most of those minerals. However, if the water supply is lacking in minerals, a yeast food might help.

Yeast foods—already discussed in the Water section—contain ammonium salts which yeast needs for opti­mum fermentation. Some also contain an oxidant, such as potassium bromate, and a salt for adjusting water hardness or pH. As such, yeast foods should be selected to fit water conditions.

Fermentation Enhancers – Enzymes (Malt)

For fermentation, yeast digests simple sugars. No sugar, no fermentation. Sugar is produced in dough when amylase enzymes attack starch molecules and break them down to sugar—sometimes called “diastatic action.” So, the more amylase there is in the dough, the more sugar is produced and the more fermentation that occurs. In general, too much amylase results in a sticky, gummy crumb—or, in extreme cases, a crust that’s basically a dense layer of starch gum. And too little results in under-fermentation, which produces an under-risen loaf or crust.

Additives are available for increasing amylase level (also called diastase level). They have varying effects on dough and finished baked good. One form is fungal amylase which, as the name implies, is created from mold cultures. However, the main form of amylase supplement is malt products. The original amylase additive is malted barley flour, which is produced by submersing barley grain in warm water until it germi­nates and then drying it out and grinding it into flour. Today malted flour is also made from wheat and triti­cale. Another product is malt syrup which is created by exposing barley to a mashing process res­embling that of beer-making. A final product that has been gaining in popularity is malt powder, or dehydrated syrup. Malt products strongly impact fermentation, so should be measured carefully. In addition to fermentation, other benefits derived from malt syrup and powder are improved crust color, moister crumb, and a sweet, mild malt flavor.

There are two groups of malt products: diastatic (enzyme-active) and non-diastatic (enzyme-inactive). Diastatic products have maximum impact on fermen­tation whereas non-diastatic have less. Further, diastat­ic products come in varying degrees of enzyme activity (i.e., low, medium, high). Non-diastatic products are used when the color, moist­ness, and flavor benefits of malt are desired without the fermentation enhance­ment. Some hard roll and hearth bread formulas call for as much as 5 percent low diastatic malt (based on flour weight) and some cookies contain as much as 33 percent non-diastatic malt. Although pizzerias seldom use malt it is frequent­ly found in frozen crust formulas.

Gluten Relaxers - Protease Enzymes & Reducing Agents

Flour contains certain enzymes, called proteases or proteinases, which attack gluten protein molecules and break them apart. In doing that they weaken gluten’s elasticity, or cause it to be more “relaxed.” With relaxed gluten, dough is less springy and easier to roll, stretch, and fit to a screen. To enhance the relaxation process, an additive can be used. Such additives are known as gluten relaxers or dough softening agents. There are many types and they vary in the effect they produce in the dough. Some react during the early stages of mixing, others don’t react until well after mixing has been completed.

One type of gluten relaxer is protease enzyme. The proper amount may make dough more manageable and optimize oven spring. However, too much produces an overly slack dough and flat crust. (Flatness is caused by the inability of the gluten to retain crust structure during oven spring and cooling.) The gluten-softening effect of protease accelerates with time. So, pizzerias that re-work scrap from sheeted dough or re-mix old dough with new dough should probably avoid a protease additive as it could produce overly slack dough.

Another type of gluten relaxer involves reducing agents, such as glutathione, sorbic acid, sodium bisulfite, and L-cysteine. (Cysteine is an amino acid, and is a main ingredient in several brands of pizza dough condi­tioners.) As with protease enzymes, reducing agents attack gluten molecules and break them apart. During dough mixing the effects of a reducing agent are much the same as protease enzymes. However, whereas the effect of protease enzymes is irreversible—that is, the dough becomes more and more relaxed over time—the relaxing effect of a reducing agent, such as cysteine, can be reversed after mixing if an oxidizing agent (see next section) has been included in the dough.

Garlic and onion also relax gluten. Some bakeries use it as a dough relaxer in “all-natural” bread formulas. If you don’t want the flavor of garlic or onion, use deodorized versions.

Gluten Strengtheners - Oxidizing Agents  & Dough Strengtheners

The opposite of a reducing agent is an oxidizing agent. There are numerous oxidizing agents and they vary in usage levels and speed of reaction. The traditional oxidizing agent is potassium bromate. It’s a slow-acting oxidant that reacts mainly during baking. However, because some states are outlawing the chemical, other oxidizing agents—such as ascorbic acid and azodicarbonamide (ADA)—have gained in popularity. Ascorbic acid is a moderately-fast oxidant that reacts during fermentation and proofing stages. And ADA is a fast-acting oxidant that reacts during the initial stages of fermentation.

Oxidizing agents have the opposite effect of reducing agents. Whereas a reducing agent breaks apart gluten molecules, oxidizing agents form new intermolecular bonds in the gluten. They also inhibit certain molecular interchanges in the dough (between thiol and disulfide groups). The result is stronger gluten or springier, more elastic dough. They also help prevent the collapsing of risen dough.

Using the proper amount of oxidant is important. Too much of certain oxidants can produce what’s known as the “bromate effect,” which is an overly tight, springy dough that’s difficult to shape and roll, and which shrinks up during baking and fails to achieve optimum volume. One advantage of ascorbic acid is that over-usage does not produce the bromate effect.

Usage levels are controlled by the FDA (Food and Drub Administration). It specifies that the maxi­mum allowable amount of potassium bromate is 50 ppm (parts per million), 45 ppm for ADA, and 200 ppm for ascorbic acid. Bread formulas that use potas­sium bromate typically call for 15 to 20 ppm. Frozen dough and no-time dough often have higher levels of oxidants.

In addition to oxidizing agents, other chemicals can have a strengthening effect on dough. Specifically, sodium stearoyl lactylate (SSL) and calcium stearoyl lactylate increase a dough’s water absorption capacity and mix­ing tolerance and also improve loaf volume and texture. Usage levels are controlled by the FDA.

Surfactants

There’s a broad spectrum of lipid chemicals—known as surfactants—which mesh with the gluten and starch of dough. They produce a firmer dough and cause a finer cell structure, a more tender crust and crumb, and a slowing of crumb firming, or staling. These chemicals are often sold under such headings as emulsifiers, crumb softeners, anti-staling agents, and dough condi­tioners.

Some of the common ones are monoglycerides and diglycerides, lecithin, and polysorbate 60.

Gums

Certain gums, which are typically derived from seaweed and other plants, have water-binding properties that can make dough less sticky and lengthen the shelf life of baked products. They’re widely used in cake baking, but some find use in bread as well.

Mold Inhibitors

Mold and bacterial growth inhibitors, such as sodium propionate and calcium propionate, have been used for years in bread-making. As regards pizza they’re used mainly by manufacturers of frozen and parbaked deli pizza.

Another way of combating mold is to lower the pH of dough by adding white vinegar (two to four oz per 25 lb flour), but a pH change can affect dough consistency and the pro­duct’s flavor slightly.

Concluding Note

Additives are highly specific in their function. What’s more, they are often combined to produce multiple effects, which makes selection a complex decision. It’s not uncommon for an additive to solve a problem while creating another. So care must be taken in selecting and testing. Company literature only provides a general guide—with numerous brochures on different chemi­cals providing identical lists of user benefits.

In conclusion, a “clean formula”—i.e., free of additives—is usually the easiest to work with. Most dough problems can be solved by the two-fold process of (a) adjusting the ratio of traditional ingredients in the recipe while (b) devising an opti­mal dough-making procedure for your operation and then applying that procedure consistently—meaning exactly the same way every time. Once you have your optimal formula and procedure establish­ed, the only adjustments that are usually needed are for compensating for a change in air temper­a­ture or a change in dough holding (retarding) time. This is usually accomplished by adjusting either the yeast amount or the dough water temperature. If, however, you have a problem that can’t be solved by traditional ingredients and procedures, then by all means check out the opportunities afforded by the many available additives.

 

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