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By
Jim Morton, Morton Restorations
Reliability and power output are two good reasons to convert an MGA or
early MGB generator to a later-model alternator. Getting rid of the generator’s
relay-type regulator infinitely improves reliability, and an alternator
also weighs less while producing more amperage at lower engine speeds.
The two most likely upgrades for the 22-amp MGA generator are the internally
regulated Lucas 16ACR 34-amp unit or a Lucas 18ACR 43-amp alternator,
both found in later-model MGBs and TR6s. The alternator upgrade is only
about $25 more than the cost of replacing the original generator and regulator.
The swap shown here is on an MGA, which has a Lucas 106/2 regulator. Early
MGBs with RB340 regulators should theoretically convert similarly. This
article assumes competency in basic wiring and soldering and the ability
to verify/create good grounding
.
Parts List
Moss MGB alternator
assembly (PN
130-100)
Moss alternator fan
(PN
130-400)
Moss alternator pulley
(PN
130-380)
5/16" threaded
rod x 7.5" long, stop nuts, plain nut or a new Moss bracket (PN
130-115)
5/16" or 3/8"
ID square steel tubing x 6"
Fan belt: 25/64"
x 36.25-36.625" (9.5-10mm x 920-930mm); Napa 25-7355 or 25-7360
35amp circuit breaker
(Napa CB 6348) or 35A fuse and fuse holder
Installation
Notes
Disconnect both battery
cables.
Put a plastic stop
nut on one end of the threaded rod, then start a plain nut after it.
Thread the rod from
the front of the engine through the alternator eye, the eye on the arm
of the water pump, through a 2.5625" piece of square steel tubing,
and the sliding bushing at the rear of the alternator.
Cut about a 2”
piece of tubing to tightly fill the gap between the rear of the bushing
and the rear generator mounting bracket. Paint MG Maroon (Moss
P/N 220-540) if desired.
Loosen the bolts that
hold the rear bracket to the block and push the threaded rod through the
tubing and bracket.
Put a stop nut on
the rear of the threaded rod.
Thread a 5/16”
coarse-thread bolt and lock washer through the adjustment-arm slot and
into the alternator eye.
Install the new fan
belt
Connect the wiring
harness’s 1/4" female spade connector to the alternator’s
small terminal and the 3/8” spade connector to either of the larger
terminals.
Upgrade the #12 yellow
output wire (20-amp) with a second #12 wire and a 30-35amp circuit breaker
between the D alternator terminal and A1-A wire.
A breaker with an
on/off handle allows you to “theft-proof” the car.
Remove the regulator
and its cover.
Cut the three heavy
wires to the vertical posts on the left side and connect to terminals
A1 and A.
Cut the two small
wires from terminal E on the lower right end.
Cut the tall post
at the top left corner (connected to terminal F), remove the dual-relay
assembly.
Cut the wiring straps
between terminals F and D and other wiring straps to easily remove the
remaining posts.
Use resin-core solder
to connect terminals A1, A, and D with #10 wire or two parallel runs of
#12 wire (or add circuit breaker as described above).
Install the modified
regulator using machine bolts.
Connect NU (brown/copper)
from ignition to A1, 2N (brown) from starter relay to A, YG (yellow/green)
from alternator’s small post to F, large Y (yellow from either alternator’s
large post) to D, small Y (dash light) to D (originally went to F), and
2B (black) ground to E.
For MGB conversion,
follow above except for jumper terminals B and D on the RB340 regulator
(or add circuit breaker) and move NY wire from WL to F terminal.
The system is now
negative-earth/ground. Check that the ignition coil and fuel pump are
connected with “+” terminal hot and “-” to ground.
Some original fuel pumps aren’t polarity-sensitive, but their modern
replacements might be. Also verify polarity of the radio and make sure
that the “-” battery cable is now grounded to the body. On
1965-67 MGBs, the electronic tach must also be converted.
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