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Honeycomb Sandwich
The development of honeycomb sandwich technology has fast become one of the
most valued innovations developed by the composites industry. Automotive
components and panels, architectural structures of varying types and
high-performance aerospace components can be improved by the use of dynamic,
resilient honeycomb structures – high quality materials produced with a low
investment manufacturing process.
Provision of honeycomb sandwich panel technology involves a re-thinking of
the present paradigm centered around traditional materials that require
expensive tooling to produce, to one of higher quality material and
inexpensive tooling, a valuable trade-off. Honeycomb sandwich panels provide
sufficient properties to be utilized without expensive, complex tooling and
forming making it attractive to a large segment of the manufacturing sector.
Honeycomb sandwich panels are engineered for both superior stiffness and
strength and possess important energy absorbing characteristics. Studies
undertaken independently by numerous industries have demonstrated the
significance of composite panels and their use under industry specific
conditions. Recognized benefits include streamline production and consistent
manufacturing, stability and long-term use, structural and cost savings
benefits, and a dynamic manufacturing process that can adjust for
operational considerations to make the panels application specific.
Replacement capabilities are “built” into the technology and executed
without structural deficit.
Process monitoring and quality assurance systems provide checks and balances
to ensure consistency and quality. Automated production facilities use
state-of-the-art equipment and processes to produce products to spec and
adjust for modifications, material specifications, and joint or component
interface.
With ongoing research and development around honeycomb sandwich product
development, continued quality assurance and recyclability, honeycomb
sandwich panels are fast becoming the material of choice.
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