Purchasing a Genset
Consumer Guide to Purchasing
Generators
Once you have decided to purchase a generators set, there are
several considerations you must keep in mind when choosing which set to buy,
where to install it, and how to install it.
This guide will help you make informed decisions during the
selection process. Choosing the right machine is not difficult if you take the
time to analyze your requirements carefully. Our
engineering staff is available to help you with all steps of the generator
selection and sizing process.
You will also need to know a few generator terms and have a basic
understanding of the different types of generator sets and their operating
principles. Installation requires expert assistance and a strict adherence to
local codes and regulations. We recommend that you have a contractor do your
installation.
Stand-By or Prime Power?
You will first need to decide whether you need a stand-by or prime
power
generator. Simply stated, prime power generators are required when you have no other
source of power. Stand-by generators are a backup to normal utility power.
Armstrong Diesel Generators 15-30kW with long run fuel
tanks standard
Mitsubishi Diesel Generators 10-30kW
John Deere
Diesel Generators 30-60kW
John Deere Diesel
Generators 70-100kW
John Deere Diesel Generators 120-200kW
John Deere
Diesel Generators 230-415kW
Case New Holland Diesel Generators (Non Tier II) 30-150kW
Case New Holland Diesel Generators Tier II 100-200kW
Case New Holland Diesel Generators Tier II 250-400kW
Volvo Industrial Diesel Generators 300-550kW Industrial and Military
Contractor Electric Generators (Multi Quip type) Mobile Rental - Multi Voltage
electric
Generators; Types & Features
Generator sets produce either single or three-phase power. Choose a
single-phase set if your motors are five horsepower or less. Three-phase power
is better for motor starting and running. It is important to match your
existing utility power...99.9 % of US residential installations are 120/240v
single phase with a 200 amp service.
Most homeowners will require a single phase
Generator. Industrial
or commercial generator applications usually require three-phase power. Three-phase
generators are set up to produce 120/208 or 277/480 volts. Single-phase sets
are 120 or 120/240. Use the low voltage to run domestic appliances and the
high voltage for your motors, heaters, stoves, and dryers.
Gas Or Diesel-Powered Generators?
We recommend diesel generators due to their longevity and lower operating
costs. Today’s modern diesel generator is quiet and normally require much less
maintenance than comparably sized gas (natural gas or propane) generators.
Fuel costs per kW produced with diesels are normally thirty to fifty percent
less than gas units.
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1800 rpm water cooled diesels operate on average
20-30,000 hours before major maintenance is required.
-
1800 rpm water cooled gas generator units normally operate 6-10,000
hours because they are built on a lighter duty gasoline engine block.
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3600 rpm air-cooled gas units are normally replaced – not
overhauled at 500 to 1500 hours.
Because the gas generators burn hotter (higher btu of the
fuel), you will see significantly shorter lives than the diesel units. Our
generator products are from the world’s top generator
manufacturers. We offer generator products for high-end residential customers with
larger homes to industrial generator and
military generator customers with prime power
or critical emergency backup requirements.
Generator Operating Speed
Electric generator equipment is designed to use power with a fixed frequency: 60 Hertz
(Hz) in the United States and Canada, 50 Hertz in Europe and Australia. The
frequency output of a generator depends upon a fixed engine speed.
To produce 60 Hz electricity, most generator engines operate
at 1800 or 3600 RPM. Each has its advantages and drawbacks. At 1800 RPM, four
pole sets are the most common and least expensive. They offer the best balance
of noise, efficiency, cost, and engine life. At 3600 RPM, two pole
generator sets are
smaller and lightweight; they are best suited for portable, light-duty
generator applications.
In simple terms it’s like operating your car at 90 mph, versus
45mph — at 45mph your car will last longer; it is quieter, requires less
maintenance, and has a longer life. Most 3600 rpm generator units are twin cylinder
air-cooled lawn mower engines, while the water cooled 1800 rpm units are
comparable to those found in forklift and tractor engines. The 1800 rpm water
cooled generator will last longer, offer less maintenance problems, and be more
fuel efficient.
Features & Benefits to Look for In
Generators
Engine Block: For long life and quiet operation, we recommend
four-cycle, liquid cooled, industrial duty engines.
Air or Liquid Cooling: Air-cooled engines require a
tremendous amount of air and may require ducting. They're noisy too. Liquid
cooling offers a quieter operation and more even temperature control.
Intake and exhaust: Time and money savers include a
large, integral air cleaner with replaceable filter element and a residential
muffler, which is built into the exhaust manifold. This saves the need for an
additional muffler.
The lubrication system should have a full flow, spin-on oil
filter with bypass. Choose a major generator engine brand – We do not
recommend you purchase a Chinese built generator unit or off-brand engine; you will not
be able to obtain the necessary follow-on parts and service support available
with these machines!
DC electrical system — A standard 12 volt system should
include:
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Starter motor and electric battery charging alternator with a solid
state voltage regulator
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Should come with a pre-heat electric switch and
start/stop electric switch
-
Safety shutdown system to protect the engine in case of oil
pressure loss, generator overspeed or overcrank and high water temperature
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DC electric system circuit breaker.
Generator End
AC generators should have a 4-pole revolving field. An
automatic voltage regulator will provide “clean” power. Normal utility power
is +/- 5% voltage regulation. Our 1800-rpm models are even better +/- 2%! All
of our generator models offer AVR – Automatic Voltage Regulation.
In some less expensive generator units provided by other
companies, Lifetime lubricated bearings are not supplied, since they often
require complete disassembly every two or three years for bearing replacement.
All of our Power Generator units have industrial quality lifetime lubricated
bearings.
Engine Accessories and Controls
Upon determining the generator size you need, make a list of
optional and installation equipment you require. For noise abatement, we
recommend a residential (not industrial grade) muffler. A good primary fuel
filter / water separator is necessary to protect your engine's fuel system.
Stand-by sets may require a block heater to keep the coolant / water mix at an
adequate temperature for easier starting.
Generator AC Switchgear and Controls
Generator switchgear can be as simple or complex as you want
or can afford. Of course, as complexity increases, so does cost. Balance and a
good electrical advisor are the keys here. All generator
systems require a circuit breaker and a distribution panel.
The circuit breaker protects the generator set from short
circuit and unbalanced electrical loads. The distribution panel divides and
routes the connected loads and includes circuit breakers to protect these
loads. Stand-by generator systems also require a main circuit breaker between the
utility source and the transfer panel.
The transfer panel switches power from the utility to the
gen-set and back so that both aren't on at the same time. Auto-start,
auto-transfer systems are available but are costly. Your generator supplier or
contractor can help you determine what you will need.
Gensetcentral Generator Systems – The Ultimate in Generators
Gensetcentral Generator Systems can provide for all your
diesel backup electric generator needs from 2 Mega Watt units
for industrial generator customers to residential models.
We can provide you with diesel, natural gas or propane powered
generator units. We offer only top quality generator products that are priced at or
below our competition who offer lesser brands!
Our generators are powered by world class engines. and feature
SDMO generators
Industry Links
EGSA Generating Systems Association
John Deere
Service and Support
PG&E Safety Information
Red
Cross Safety Information
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