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    Frequently Asked Questions


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    HYDROGEN AS AN ENERGY CARRIER
    Why is hydrogen used as a fuel?

    How does hydrogen compare with other fuels like gasoline and diesel?




    PRODUCTION
    How is hydrogen produced?

    How does an electrolyzer produce hydrogen from water?

    How much water is used to make hydrogen?


    How much water would the U.S. use to fuel the entire light-duty vehicle fleet (cars and small trucks) with hydrogen?

    How much energy is required to produce hydrogen via electrolysis of water?

    Doesn't it take too much energy to make hydrogen? Is it worth doing?

    How much hydrogen is produced each year?

    How much hydrogen does the U.S. use?

    How much does hydrogen cost?



    VEHICLES
    Will I ever be able to buy a hydrogen-powered vehicle?

    What happens to the tank in my car if I get rear-ended?




    SAFETY
    Is hydrogen safe?

    Is hydrogen harmful to breathe?


    Did hydrogen cause the Hindenburg accident?

    How is burning hydrogen different than the reaction in the H-bomb?



    HYDROGEN AS AN ENERGY CARRIER

    Why is hydrogen used as a fuel?
    Hydrogen has the highest energy content per unit weight of any known fuel-52,000 Btu/lb (120.7 kJ/g). It burns cleanly. When hydrogen is burned with oxygen, the only byproducts are heat and water. When burned with air, which is about 68% nitrogen, some oxides of nitrogen are formed. The process of converting hydrogen to energy using engines or fuel cells is much more efficient than the comparable gasoline counterparts.

    Sources
    U.S. Department of Energy
    National Hydrogen Association



    How does hydrogen compare with other fuels like gasoline and diesel?

    • How does hydrogen compare with other fuels like gasoline and diesel?
    • Hydrogen can be totally nonpolluting (water is the exhaust).
    • Hydrogen can be economically competitive with gasoline or diesel.
    • Hydrogen can be as safe as gasoline, diesel, or natural gas.
    • Hydrogen can help reduce our dependence on imported fuels.
    • Hydrogen can be produced in any country or locale from a variety of energy sources.
    Sources
    U.S. Department of Energy
    National Hydrogen Association



    PRODUCTION

    How is hydrogen produced?
    One of the great advantages of hydrogen is that it can be made from a variety of domestic feedstocks like water, biomass, coal and natural gas. Because hydrogen exists in many different forms, in any one region, there are a variety of local feedstocks from which the hydrogen can be extracted.

    Today, over 95% of the hydrogen produced in the U.S. comes from steam reforming natural gas. As hydrogen moves from its role primarily as an industrial gas to a consumer purchased fuel, we expect other production technologies to add to the mix so that hydrogen is produced using the most cost-effective and environmentally sound method available for a specific region. Some options are: renewable or nuclear electricity and electrolysis; gasification of biomass and other hydrocarbons like coal; and using nuclear reactor heat for high-temperature electrolysis or thermo-chemical production methods.

    For more information, please view our fact sheets.

    Source
    National Hydrogen Association



    How does an electrolyzer produce hydrogen from water?
    An electrolyzer uses an electric current to separate water into its components-hydrogen and oxygen. The electricity enters the water at the cathode, a negatively charged electrode, passes through the water and exists via the anode, the positively charged electrode. The hydrogen is collected at the cathode and oxygen is collected at the anode.


    Source

    U.S. Department of Energy



    How much water is used to make hydrogen?
    Electrolysis does not require significant amounts of water. The hydrogen extracted from a gallon of water using a hydrogen generator could drive a hydrogen fuel cell vehicle as far as gasoline vehicles travel today on a gallon of gasoline.

    Source
    Hydrogenappliances.com



    How much water would the U.S. use to fuel the entire light-duty vehicle fleet (cars and small trucks) with hydrogen?

    Conversion of the current U.S. light-duty fleet (some 230 million vehicles) to fuel cell vehicles would require about 100 billion gallons of water/year to supply the needed hydrogen (1).

    For comparison, the U.S. uses about 300 billion gallons of water/year for the production of gasoline (2), about three times the amount needed for hydrogen, and about 70 TRILLION gallons of water/year for thermoelectric power generation (3). Domestic personal water use in the United States is about 4800 billion gallons/year.

    Sources:
    Turner, John A., "Sustainable Hydrogen Production" Science, Vol 305, Issue 5686, 972-974, 13 August 2004
    1) For an estimate of the amount of water needed for hydrogen-powered fuel cell vehicles, assume a vehicle fuel economy of 60 miles per kg of H2, that vehicle miles traveled = 2.6 X 10^12 miles/year (found at http://www.bts.gov/
    publications/national_transportation_statistics/
    2002/html/table_automobile_profile.html
    ), and that 1 gallon of water contains 0.42 kg of H2. Total water required for the U.S. fleet = (2.6 X 10^12 miles/year)(1 kg of H2/60 miles)(1 gal H2O/0.42 kg of H2) = 1.0 X 10^11 gallons of H2O/year. This represents the water used directly for fuel. If one considers all water uses along the chain; for example, from construction of wind farms to the electrolysis systems (life cycle assessment), then the total water use would be in the range of 3.3 X 10^11 gallons H2O/year.

    2) This is a life cycle analysis (M. Mann and M. Whitaker, unpublished data). The United States used about 126
    billion gallons of gasoline in 2001 [see link above].

    3) See http://water.usgs.gov/pubs/circ/2004/circ1268/



    How much energy is required to produce hydrogen via electrolysis of water?
    The energy required to produce hydrogen at atmospheric pressure via electrolysis (assuming 1.23 V) is about 32.9 kWh/kg. A kilogram is about 2.2 lb. For 1 mole (2 g) of hydrogen the energy is about 0.0660 kWh/mole. Compressing or liquefying the hydrogen would take additional energy. One company produces hydrogen through electrolysis at about 7,000psi at an energy usage of about 60kWh/kg H2.

    Because a Watt is Voltage x Current, this is equivalent to Power x Rate x Time. The power in this case is the voltage required to split water into hydrogen and oxygen (1.23 V at 25?C). The rate is the current flow and relates directly to how fast hydrogen is produced. Time, of course, is how long the reaction runs. It turns out that voltage and current flow are interrelated. To run the water splitting reaction at a higher rate (generating more hydrogen in a given time), more voltage must be applied (similar to pushing down on the accelerator of a car; more gas is used to make the car go faster.) For commercial electrolysis systems that operate at about 1 A/cm2, a voltage of 1.75 V is required. This translates into about 46.8 kW-hr/kg, which corresponds to an energy efficiency of 70%.

    Lowering the voltage for electrolysis, which will increase the energy efficiency of the process, is an important area for research.

    Sources
    U.S. Department of Energy
    National Hydrogen Association



    Doesn't it take too much energy to make hydrogen? Is it worth doing?
    Like all fuels, it takes energy to produce hydrogen and deliver it to a vehicle. The amount of energy required depends on how the hydrogen is made. Some methods require more energy than others.

    While it may take more energy to produce and deliver hydrogen than it takes to produce and deliver gasoline or natural gas, the hydrogen fuel is used more efficiently in hydrogen vehicles. Most hydrogen internal combustion engines (ICEs) are about 25% more efficient than their gasoline counterparts and fuel cells are 100-200% (2-3 times) more efficient. In many cases, the overall "well-to-wheels" energy usage can be much lower for hydrogen vehicles than for gasoline or natural gas vehicles using a conventional internal combustion engine.

    Source
    National Hydrogen Association



    How much hydrogen is produced each year?
    The world economy currently consumes about 42 million tons of hydrogen per year. About 60 percent of this becomes feedstock for ammonia production and subsequent use in fertilizer (ORNL, 2003). Petroleum refining consumes another 23 percent, chiefly to remove sulfur and to upgrade the heavier fractions into more valuable products. Another 9 percent is used to manufacture methanol (ORNL, 2003), and the remainder goes for chemical, metallurgical and space purposes (Holt, 2003).

    Some recent worldwide hydrogen production totals are shown below:

    Origin Amount in billions
    Nm3/year
    Percent
    Natural gas 240 48
    Oil 150 30
    Coal 90 18
    Electrolysis 20 4
    TOTAL 500 100

    Source
    U.S. Department of Energy



    How much hydrogen does the U.S. use?
    Each year, the United States uses more than 9 million tons (about 90 billion normal cubic meters, 3.2 trillion standard cubic feet) of hydrogen, 7.5 million tons of which are consumed at the place of manufacture. The remaining 1.5 million tons are considered to be "merchant" hydrogen, or hydrogen that is sold. Today, most of this hydrogen is used as a chemical, rather than a fuel, in a variety of commercial applications:
    • Commercial fixation of nitrogen from the air to produce ammonia for fertilizer (about two-thirds of commercial hydrogen is used for this)
    • Hydrogenation of fats and oils, in which vegetable oils are changed from liquids to solids; shortening is an example of a hydrogenated oil
    • Methanol production, in hydrodealkylation, hydrocracking, and hydrodesulphurization
    • Welding
    • Hydrochloric acid production
    • Metallic ore reduction
    • Cryogenics and the study of superconductivity (liquid hydrogen)
    • Preventing oxidation in the manufacturing of semi-conductors
    • Cooling turbines (hydrogen transfers heat very well)
    • Hydrogen's main use as a fuel is in the space program. Today hydrogen fuels both the main engine of the Space Shuttle and the onboard fuel cells that provide the Shuttle's electric power.

    Sources
    U.S. Department of Energy
    National Hydrogen Association



    How much does hydrogen cost?
    Most of the hydrogen produced today is consumed on site, such as at an oil refinery, and is not sold on the market. For large-scale production, hydrogen costs $0.32/lb if it is consumed on site. When hydrogen is sold on the market, the cost of liquefying the hydrogen and transporting it to the user must be added to the production cost. This can increase the selling price to $1.00-1.40/lb for delivered liquid hydrogen. Some users who require relatively small amounts of very pure hydrogen (such as the electronics industry) may use electrolyzers to produce high-purity hydrogen at their facilities. The cost of this hydrogen, which depends on the cost of the electricity used to split the water, is typically $1.00-$2.00/lb.

    Source
    U.S. Department of Energy



    VEHICLES

    Will I ever be able to buy a hydrogen-powered vehicle?
    Every major automaker is developing hydrogen fuel cell vehicles, although some are focusing on internal combustion engines instead of fuel cells. Existing cars can be converted to run on hydrogen, and several major car companies either have demonstration hydrogen cars or are due to release them in the next few years. The successful development of advanced hydrogen storage systems will accelerate the introduction of truly clean fuel cell vehicles.

    Source
    U.S. Department of Energy



    What happens to the tank in my car if I get rear-ended?
    Hydrogen tanks, whether they are filled with gaseous or liquid hydrogen are incredibly strong-MUCH stronger than the gasoline tanks found in vehicles today. For example, this car was dropped on its back end from 90 feet (reaching 52 mph as it hit the ground), with a hydrogen tank secured in the trunk. The tank was undamaged and no hydrogen was leaked.

    Source
    Sandia National Laboratories




    If all cars ran on hydrogen, and all hydrogen was made from water, would we run out of water?

    Conversion of the current U.S. light-duty fleet (some 230 million vehicles) to fuel cell vehicles would require about 100 billion gallons of water/year to supply the needed hydrogen (1). Domestic personal water use in the United States is about 4800 billion gallons/year.

    The U.S. uses about 300 billion gallons of water/year for the production of gasoline (2), and about 70 trillion gallons of water/year for thermoelectric power generation (3).

    Solar and wind power do not require water for their electricity generation. So not only do these resources provide sustainable carbon-free energy, they reduce the water requirements for power generation.

    Sources
    Turner, John A., "Sustainable Hydrogen Production" Science, Vol 305, Issue 5686, 972-974, 13 August 2004

    1) For an estimate of the amount of water needed for hydrogen-powered fuel cell vehicles, assume a vehicle fuel economy of 60 miles per kg of H2, that vehicle miles traveled = 2.6 X 10^12 miles/year (found at ),and that 1 gallon of water contains 0.42 kg of H2. Total water required for the U.S. fleet = (2.6 X 10^12 miles/year)(1 kg of H2/60 miles)(1 gal H2O/0.42 kg of H2) = 1.0 X 10^11 gallons of H2O/year. This represents the water used directly for fuel. If one considers all water uses along the chain; for example, from construction of wind farms to the electrolysis systems (life cycle assessment), then the total water use would be in the range of 3.3 X 10^11 gallons H2O/year.

    2) This is a life cycle analysis (M. Mann and M. Whitaker, unpublished data). The United States used about 126
    billion gallons of gasoline in 2001 [see link above].


    3) See http://water.usgs.gov/pubs/circ/2004/circ1268/





    SAFETY

    Is hydrogen safe?
    Most fuels have high energy content and must be handled properly to be safe. Hydrogen is no different. In general, hydrogen is neither more nor less inherently hazardous than gasoline, propane, or methane. As with any fuel, safe handling depends on knowledge of its particular physical, chemical, and thermal properties and consideration of safe ways to accommodate those properties. Hydrogen, handled with this knowledge, is a safe fuel.

    Hydrogen has been safely produced, stored, transported, and used in large amounts in industry by following standard practices that have been established in the past 50 years. These practices can be emulated in non-industrial uses of hydrogen to attain the same level of routine safety.

    View our Hydrogen Safety fact sheet (215Kb PDF)

    Source
    National Hydrogen Association


    Is hydrogen harmful to breathe?
    Accidentally breathing a small amount of hydrogen won't harm you. Hydrogen is non-toxic to humans, animals and the envionment. Like other commonly-used gases, hydrogen displaces, or pushes away, oxygen. If the oxygen you were trying to breathe was displaced by so much hydrogen that you were breathing very little oxygen, problems could result. Since hydrogen disperses (rises and spreads out) very quickly, there’s a very low risk of breathing too much.



    Did hydrogen cause the Hindenburg accident?
    The fire that destroyed the Hindenburg in 1937 gave hydrogen a misleading reputation. Hydrogen was used to keep the airship buoyant and was initially blamed for the disaster. An investigation by Addison Bain in the 1990s provided evidence that the airship's fabric envelope was coated with reactive chemicals, similar to solid rocket fuel, and was easily ignitable by an electrical discharge. The Zeppelin Company, builder of the Hindenburg, has since confirmed that the flammable, doped outer cover is to be blamed for the fire.

    For more information, view a short video (Real Media)

    Source
    National Hydrogen Association



    How is burning hydrogen different than the reaction in the H-bomb?
    Burning hydrogen, just like burning gasoline, natural gas, or a candle, is a chemical reaction, which means that electrons get shifted around and new compounds are made, like water, but the basic atoms are the same. In a nuclear reaction, hydrogen nuclei collide and fuse into helium nuclei, releasing tremendous amounts of energy. Because hydrogen nuclei are positively charged, they repel one another. To get hydrogen nuclei close enough together to fuse, the hydrogen nuclei must be heated to fantastic temperatures (typically hundreds of millions of degrees). This heating is done with a fission bomb-a uranium or plutonium bomb. When the fission bomb explodes, its heat is enough to trigger the hydrogen bomb. Using hydrogen in a fuel cell produces electricity in a reaction that requires no heat and no combustion.

    Source
    U.S. Department of Energy
    National Hydrogen Association