Instrumentation: Optics

Optical Design

Astronomical focusing of visible light by the use of mirrors and lenses is an old art, dating back 400 years to Galileo's first observations with his home-made telescope in 1609. However, scientists only recently discovered how to do the same with X-rays. With the intention of constructing an X-ray microscope, the German scientist Hans Wolter in 1952 designed a reflective optic for focusing and imaging X-rays. His invention, called the Wolter Type I or Wolter-I design, has since been widely used for astrophysical purposes, despite its original invention as a microscope.

Light path of the EPIC camera
Light path of the EPIC camera of the XMM-Newton satellite, a Wolter-I design similar to that used by NuSTAR. Credit: ESA/ESTEC.

The Wolter-I mirror reflects X-rays twice, once off of an upper mirror section shaped as a parabola and a second time off a lower mirror section shaped as a hyperbola. The surfaces of the mirrors are nearly parallel to the incoming X-ray, allowing the X-ray to become reflected instead of absorbed. The shallow angles, however, result in a very small collection area per surface and, to overcome this, consecutive shells of varying size are nested tightly together to fill out the aperture.

The first focusing X-ray telescope in space was the Einstein Observatory (also known as HEAO 2), launched in 1978. Since then, there has been a steady stream of missions to improve and expand upon the mirror design of the Wolter-I telescope in an effort to make images sharper and more sensitive.

NuSTAR will fly two Wolter-I optic units, each pointing at the same patch of sky. The co-aligned units increase collecting area, thus providing more sensitive images in a given amount of time. The images are co-added on the ground.

Multilayer Mirror Coatings

The reflection of X-rays not only requires very small incidence angles and precise construction of the reflecive surfaces. It also depends strongly on the material of the mirror and the surface smoothness of the mirror. Past missions, such as Chandra and XMM-Newton, used high density materials such as Platinum, Iridium and Gold as mirror coatings to achieve high reflectivity for low energy X-rays. However, the efficiency of those mirrors to reflect higher energy photons falls off rapidly. To overcome this threshold, the NuSTAR mirrors will be coated with structures called "depth-graded multilayers".

Multilayers are thin coatings of two alternating materials deposited one on top of the other. A typical multilayer has 200 pairs of coatings. To achieve enhanced reflectivity, a high density contrast between the two materials is needed, and common high density materials are Tungsten (W) and Platinum (Pt), while common materials for the low density layers are Silicon (Si), Carbon (C), and Siliconcarbite (SiC). In this manner, the multilayer stack acts as a crystal lattice and constructive interference creates enhanced reflectivity, superior to a single mirror reflection at the high energies probed by NuSTAR.

NuSTAR will fly Pt/SiC and W/Si multilayers, allowing the mirrors to reflect energies all the way up to 79 keV. Above this energy, the Platinum starts absorbing rather than reflecting X-rays. Previous focusing X-ray missions were only sensitive out to approximately 15 keV. NuSTAR will therefore greatly expand the observational energy range for focusing telescopes to higher energies.

Construction

NuSTAR implements a conical approximation to the Wolter-I design and consists of 130 concentric mirror shells coated with Pt/SiC amd W/Si multilayers. The NuSTAR optics have an overall length of 450 mm (1.5 feet), a maximum radius of 191 mm (7.5 inches) and a focal length of 10 m (33 feet).

Slumped Glass
NuSTAR glass atop cylindrical quartz mandrels being placed into an oven at Goddard Space Flight Center.

The NuSTAR team has developed a novel approach to building these optics, focusing on a light-weight design. The mirror substrates are thin sheets of flexible glass, akin to laptop and cellular phone displays, which start out as flat sheets. At NASA's Goddard Space Flight Center in Greenbelt, Maryland, the glass is heated in an oven and slumped over precision polished cylindrical quartz mandrels to achieve the right curvature. The slumped mirror segments are then deposited with a multilayer coating at the DTU-Space at the Danish Technical University in Copenhagen.

The optics are built from the inside out, shell upon shell, spaced apart by graphite spacers and held together by nothing but epoxy. This precision assemblage is done at Columbia University's Nevis Laboratory outside New York City and provides very light and flexible optics.